Skip to main content
Log in

Modeling and comparing of steady thermal state at gear milling by conventional and environment-friendly cooling method

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The paper considers the thermal processes in gear machining being focused on comparison of several cooling and lubricating techniques used at gear milling. The study represents just a part of a complex research concerning the implementation of environment-friendly techniques to gear milling. The issues in the field of stationary heat transfer were conducted using finite elements analysis, a widely applicable method in engineering using Algor software. Modeling of steady thermal state in the gears at the end of the milling process has been done using the results of experimental researches and consisted of several steps: creation of gear model based on geometrical parameters; setting of boundary conditions; modeling of stationary thermal fields in the gear after processing by five different cooling methods; graphs of strains variation and heat stress; processing and interpretation of results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Popke H, Emmer Th, Umweltschonende Zerspantechnik; Trockenbearbeitung und Minimalschmiertechnik Werkzeuge. Berlin Verlag: 52-55

  2. Freiler C (1998) Ökologische und Ökonomische Aspekte beim Einsatz von Esterölen. Bartz, W.J. (Hrsg). 11th International Colloquim Industrial and Automotive Lubrication, 13.-15. January 1998, Ostfildern. Technische Akademie Esslingen, Band II:1137-1152

  3. Weinert K (1999) Trockenbearbeitung und Minimalmengenkühlschmierung, Springer, Berlin

  4. D’errico GE (1997) A systems theory approach to modeling of cutting temperature with experimental identification. Int J Machine Tools & Manuf 37(2):149–158

    Article  Google Scholar 

  5. Fang G, Zeng P (2005) Three-dimensional thermo-elastic-plastic coupled FEM simulations for metal oblique cutting processes. J Mater Proc Tech 168(1):42–48

    Google Scholar 

  6. Grzesik WP, Nieslony P (2000) Thermal characterization of the chip–tool interface when using coated turning inserts. J Manuf Proc 2(2):79–87

    Article  Google Scholar 

  7. Lazoglu I, Altintas Y (2002) Prediction of tool and chip temperature in continuous and interrupted machining. Int J Mach Tools Manuf 42(9):1011–1022

    Article  Google Scholar 

  8. Majumdar P, Jayaramachandran R, Ganesan S (2005) Finite element analysis of temperature rise in metal cutting processes. Applied Thermal Engineering 25(14–15):2152–2168

    Article  Google Scholar 

  9. Cs G, Ros O, Popa M (1989) Tehnologia constructiei masinilor unelte. Atelierul de multiplicare, Institutul Politehnic Cluj-Napoca

    Google Scholar 

  10. Hărdău M (1996) Metoda elementelor finite. Atelierul de multiplicare al Universităţii Tehnice din Cluj-Napoca, Cluj-Napoca

    Google Scholar 

  11. Stroppe H (1999) Physik fur Studenten der Natur- und Technikwissenschaften, Fachbuchverlag Leipzig

  12. Popa B (1978) Solicitarea termică în construcţia de maşini. Editura Tehnică, Bucureşti

    Google Scholar 

  13. Şomotecan M, Hărdău M (1997) Rezistenţa materialelor. Ed. ICPIAF Cluj-Napoca

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Domnita Fratila.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Fratila, D., Radu, A. Modeling and comparing of steady thermal state at gear milling by conventional and environment-friendly cooling method. Int J Adv Manuf Technol 47, 1003–1012 (2010). https://doi.org/10.1007/s00170-009-2238-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-009-2238-x

Keywords

Navigation