Skip to main content
Log in

Effects of punch load for elliptical deep drawing product of automotive parts

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Deep drawing process, one of sheet metal forming methods, is very useful in industrial field because of its efficiency. The production of optimal products using this process is dependent on the process variables such as blank shapes, profile radii of punch and die, and formability of materials. Of the variables, the blank shape is very important since it controls the formability factor. This paper reports the investigations on three kinds of blank shapes and the scribed circle test on three deformation modes. The punch load distribution for elliptical forming processes were measured under different conditions of profile radii of punch and die and discussed here. These experiments clarified the influence of the profile radii of the punch and die and the blank shape on the punch-load distribution for the elliptical deep drawing product of automobile parts. The aim of this study is to investigate the effect that the process variables have on drawability in a non-axisymmetric elliptical deep-drawing process and to obtain useful data from the industrial field.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. McCandless AJ, Bahrani AS (1979) Strain paths, limit strains and forming limit diagram. 7th NAMRC, SME, May 2000, pp 184-190

  2. Kim DH (1998) Experimental study on minimizing wall thickness thinning for deep drawing of circular shells. J Korean Soc Tech Plastic 7(4):393–399

    Google Scholar 

  3. Majlessi SA, Lee D (1993) Deep drawing square-shape sheet metal parts, part 1: finite element analysis. ASME J Eng Ind 115:102–109

    Google Scholar 

  4. Marumo Y, Saiki H (1998) Estimation of the deep drawability of aluminum square cups by fracture forces. Met Mater Int 4(3):372–375

    Google Scholar 

  5. Park DH, Bae WR, Park SB, Kang SS (1999) An experimental study on optimization of blank shape in elliptical deep drawing process. J Korean Soc Prec Eng 16(10):101–108

    Google Scholar 

  6. Park DH, Bae WR, Park SB, Kang SS (2000) Application surface area calculating system for design of blank shape of deep drawing product. J Korean Soc Prec Eng 17(4):97–105

    Google Scholar 

  7. Yasunori Saotome, Kaname Yasuda, Hiroshi Kaga (2001) Microdeep drawability of very thin sheet steels. J Mater Process Technol 113:641–647

    Article  Google Scholar 

  8. Heo YM, Wang SH, Kim HY, Seo DG (2001) The effect of the drawbead dimensions of the weld-line movements in the deep drawing of taylor-welded blanks. J Mater Process Technol 113:686–691

    Article  Google Scholar 

  9. Kapinski S (1996) Analytical and experimental analysis of deep drawing process for bimetal elements. J Mater Process Technol 60:197–200

    Article  Google Scholar 

  10. Li R, Weinmann KJ (1999) Formability in non-symmetric aluminium panel drawing using active drawbeads. Annal CIRP 48(1):209–212

    Article  Google Scholar 

  11. Park SH, Yoon JW, Yang DY, Kim YH (1999) Optimum blank design in sheet metal forming by the deformation path iteration method. Int J Mech Sci 41:1217–1232

    Article  MATH  Google Scholar 

  12. Lee KS, Huh H (1998) Finite element simulation of three dimensional superplastic blow forming. Metal Mater Int 4(3):299–305

    Google Scholar 

  13. Yang DY, Lee SW, Kim JB, Yoon JW, Lee DW (1998) Holistic design and simulation system in sheet metal forming processes. Metal Mater Int 4(4):715–722

    Article  Google Scholar 

  14. Cho CS, Lee CH, Huh H (1997) Design of process parameters in axisymmetric multi-step deep drawing by a finite element inverse method. J Korean Soc Tech Plastic 6(4):300–310

    Google Scholar 

  15. Yoon JW, Yang DY, Chung K, Barlat F (1999) A general elasto-plastic finite element formulation based on incremental deformation theory for planar anisotropy and its application to sheet metal forming. Int J Mech Sci 15:35–67

    MATH  Google Scholar 

  16. Chen FK (1997) Analysis of an equivalent drawbead model for the finite element simulation of a stamping process. Int J Mach Tools Manuf 37(4):409–423

    Article  Google Scholar 

  17. Hung YM, Li CL (1999) An elasto-plastic finite element analysis of the metal sheet redrawing process. J Mater Process Technol 89:331–338

    Article  Google Scholar 

  18. Leu DK (1997) Prediction of the limiting drawing ratio and the maximum drawing load in cup drawing. Int J Mach Tools Manuf 37(2):201–213

    Article  Google Scholar 

  19. Leu DK, Chen TC, Huang YM (1999) Influence of punch shapes on the collar-drawing process of sheet steel. J Mater Process Technol 88:134–146

    Article  Google Scholar 

  20. Ceretti E, Giardini C, Maccarini G (1995) Theoretical and experimental analysis of non-axisymmetrical deep drawing. J Mater Process Technol 54:375–384

    Article  Google Scholar 

  21. Doege E, El-Dsoki T, Seibert D (1995) Prediction of necking and wrinkling in sheet-metal forming. J Mater Process Technol 50:197–206

    Article  Google Scholar 

  22. Rao KP, Mohan EVR (2001) A unified test for evaluating material parameters for use in the modeling of sheet metal forming. J Mater Process Technol 113:725–731

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Dong Hwan Park.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Park, D.H., Yarlagadda, P.K.D.V. Effects of punch load for elliptical deep drawing product of automotive parts. Int J Adv Manuf Technol 35, 814–820 (2008). https://doi.org/10.1007/s00170-006-0758-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-006-0758-1

Keywords

Navigation