Skip to main content
Log in

Geometry design model of a precise form-milling cutter based on the machining characteristics

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper presents a new approach to design a form milling cutter for precisely obtaining the complex free-form surfaces. In this study, the intersection point of the rake surface, helix flute and clearance flank is appropriately defined due to its significant role in the design and grinding performance. The angle-solid-block analysis is developed to establish the new cutter geometry model. Hence, a new form-milling cutter satisfying the requirements of machining characteristics of workpiece can be designed. In addition, the cutter geometric model can be adopted to map out the measuring strategy with minimum measured points to attain the exact geometric feature of cutter.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Wu SM, Chen JM (1983) Mathematical model for Multifacet drills. ASME J Eng for Industry 105:171–181

    Google Scholar 

  2. Glaeser G, Wallner J, Pottmann H (1999) Collision-free 3-axis milling and selection of cutting tools. Comp Aided Design 31:225–232

    Article  MATH  Google Scholar 

  3. Baptista R, Antune Simões JF (2000) Three and five milling of sculptured surfaces. J Mat Process Technol 103:398–403

    Article  Google Scholar 

  4. Lee YS, Chang TC (1995) 2-Phase approach to global tool interference avoidance in 5-axis machining. Comp Aided Design 27:715–729

    Article  MATH  Google Scholar 

  5. Yoon JH, Pottmann H, Lee YS (2003) Locally optimal cutting positions for 5-axis sculptured surface machining. Comp Aided Design 35:69–81

    Article  Google Scholar 

  6. Park SC, Choi BK (2000) Tool-path planning for direction-parallel area milling. Comp Aided Design 32:17–25

    Article  Google Scholar 

  7. Park SC (2004) Sculptured surface machining using triangular mesh slicing. Comp Aided Design 36:279–288

    Article  Google Scholar 

  8. Park SC (2003) Tool-path generation for Z-constant contour machining. Comp Aided Design 35:27–36

    Article  Google Scholar 

  9. Tsai WD, Wu SM (1979) A Mathematical Model for Drill Point Design and Grinding. ASME J Eng Industry 101:333–340

    Google Scholar 

  10. Fujii S, Deveries MF, Wu SM (1970) An analysis of drill geometry for optimum drill design by computer, part 1: Drill geometry analysis. ASME J Eng Ind 92:647–656

    Google Scholar 

  11. Wang GC, Fuh KH, Yan BH (2001) A new mathematical model for Multifacet drills derived by using angle-solid model. Int J Mach Tools Manuf 41:103–132

    Article  Google Scholar 

  12. Bradley C, Chan V (2001) A complementary sensor approach to reverse engineering. ASME J Manuf Sci Eng 123:74–82

    Article  Google Scholar 

  13. Faux ID, Pratt MJ (1979) Computational geometry for design and manufacture. Wiley, New York

    MATH  Google Scholar 

  14. Chen WF, Chen WY (2002) Design and NC machining of a toroid-shaped revolving cutter with a concave-arc generator. J Mater Process Technol 121:217–225

    Article  Google Scholar 

  15. Bao QS, Wang YT, Tang YY, Wang SG (2002) A study on a virtual manufacturing model of a revolving milling cutter in 2-axis numerical control processing. J Mat Process Technol 120:68–75

    Article  Google Scholar 

  16. Ferguson JC (1964) Multivariate Curve Interpolation. J ACM 11(2):221–228

    Article  MATH  MathSciNet  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Biing Hwa Yan.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wang, G.C., Fuh, K.H. & Yan, B.H. Geometry design model of a precise form-milling cutter based on the machining characteristics. Int J Adv Manuf Technol 34, 1072–1087 (2007). https://doi.org/10.1007/s00170-006-0680-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-006-0680-6

Keywords

Navigation