Skip to main content
Log in

Strengths and weaknesses of finite element modeling deep hole drilling as compared with beam and column equations

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Deep hole drilling has been studied mainly experimentally in the past. Recently, some theories using beam or column equations have been proposed, which involved complicated mathematical efforts. This work analyzed deep hole drilling by a finite element model (FEM). Results of modal analysis on the established FEM were compared with results from Euler beam equations. Further analysis showed that the FEM could also predict straightness deviation as did the column equation. In addition, FEM could analyze the effects of variable support distance which neither beam nor column equation could. Other analysis results are also presented. The results in this study showed the strength and weakness of the FEM.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Ramakrishna Rao PK, Shunmugam MS (1987) Accuracy and surface finish in BTA drilling. Int J Prod Res 25(1):31–44

    Google Scholar 

  2. Ramakrishna Rao PK, Shunmugam MS (1987) Analysis of axial and transverse profiles of holes obtained BTA machining. Int J Mach Tools Manuf 27(4):505–515

    Article  Google Scholar 

  3. Furness RJ, Wu CL, Ulsoy AG (1996) Statistical analysis of the effects of feed, speed and wear on hole quality in drilling. J Manuf Sci E-T ASME 118:367–375

    Google Scholar 

  4. Chin JH, Wu JS, Young RS (1993) The computer simulation and experimental analysis of chip monitoring for hole drilling. J Eng Ind 115:184–192

    Google Scholar 

  5. Chin JH, Wu JS (1993) Mathematical models and experiment for chip signals of single-edge deep hole drilling. Int J Mach Tools Manuf 33(3):507–519

    Article  Google Scholar 

  6. Griffiths BJ (1993) Modelling complex force system, part 1: the cutting and pad forces in deep drilling. J Eng Ind 115:169–176

    Google Scholar 

  7. Griffiths BJ, Grieve RJ (1993) Modelling complex force system, part 2: a decomposition of the pad forces in deep drilling. J Eng Ind 115:177–183

    Article  Google Scholar 

  8. Chin JH, Lin SA (1996) Dynamic modelling and analysis of deep-hole drilling process. Int J Model Simul 16(3)

  9. Chin JH, Lee LW (1995) A study on the tool eigen-properties of a BTA deep hole drill—theory and experiments. Int J Mach Tools Manuf 35(1):29–49

    Article  Google Scholar 

  10. Chin JH, Hsieh CT, Lee LW (1996) The shaft behavior of BTA deep hole drilling tool. Int J Mech Sci 38(5):461–482

    Article  MATH  Google Scholar 

  11. Perng YL, Chin JH (1999) Theoretical and experimental investigations on the spinning BTA deep-hole drill shafts containing fluids and subject to axial forces. Int J Mech Sci 41:1301–1322

    Article  MATH  Google Scholar 

  12. Deng CS, Huang JC, Chin JH (2001) Effect of support misalignment in deep-hole drill shafts on hole straightness. Int J Mach Tools Manuf 41:1165–1188

    Article  Google Scholar 

  13. Kakade NN, Chow JG (1993) Finite element analysis of engine bore distortions during boring operation. J Eng Ind 115:379–384

    Google Scholar 

  14. Nelson HD (1996) A finite rotating shaft element using Timoshenko beam theory. J Mech Design 102:793–803

    Google Scholar 

  15. ANSYS (1995) User’s guide for revision 5.3. Ansys, Inc., Canonburg, PA

  16. Sakuma K, Taguchi K, Katsuki A (1981) Self-guiding action of deep-hole-drilling tools. CIRP Ann 30:311–315

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jih-Hua Chin.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Chin, JH., Sheu, SD. Strengths and weaknesses of finite element modeling deep hole drilling as compared with beam and column equations. Int J Adv Manuf Technol 32, 229–237 (2007). https://doi.org/10.1007/s00170-005-0332-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-005-0332-2

Keywords

Navigation