Abstract
In this paper, the three-dimensional transient model of the mould temperature is established and the temperature variation is analyzed when the thickness of the mould wall and the cooling rates are different. For the numerical computation, a corresponding finite element method (FEM) program is developed with FORTRAN language, and six-face and eight-node isoparameter elements are applied; the Newton method is used to solve the heat equations. The experimental data have been used to validate the model. It is shown that the appropriate mould wall thickness is 10 mm and the different parts of the mould should correspond with cooling water of different rates.
Similar content being viewed by others
References
Brimacombe JK, Samasakera IV, Lait JE (1984) Continuous casting, heat flow, solidification and crack formation, ISS, Philadelphia
Zanoni Simone, Zavanella Lucio (2005) Model and analysis of integrated production-inventory system: the case of steel production. Int J Prod Econ 93–94:197–205
Janik M, Dyja H (2004) Modelling of three-dimensional temperature field inside the mould during continuous casting of steel. J Mater Process Technol 157–158:177–182
Samarasekera IV, Brimacombe JK (1982) Thermal and mechanical behaviour of continuous casting billet moulds. Ironmak Steelmak 9(1):267–281
Takeuchi E, Brimacombe JK (1984) The formation of oscillation marks in the continuous casting of steel slabs. Metall Trans B 15B:493–509
Kelly JE, Michalek KP, O’Connor TG, Thomas BG, Dantzing JA (1988) Initial development of thermal and stress fields in continuously cast steel billet. Metall Trans A 19A:2589–2601
Voller VR, Swaminathan CR, Thomas BG (1990) Fixed grid techniques for phase-change problems: a review. Int J Num Meth Engrg 30:875–898
Thomas BG, Moitra A, Zhu A (1995) Coupled thermo-mechanical model of solidifying steel shell applied to depression defects in continuous-cast slabs. In: Modeling of casting, welding and advanced solidification processes VIII, September 1995, London
Pinheiro Carlos AM (1997) Mould thermal response, billet surface quality and mould-flux behavior in billet casting with powder lubrication. UBC, Vancouver
Mahapatra RB (1989) Mould behavior and product quality in continuous casting of slabs. UBC, Vancouver
Brimacombe JK (1991) Future trends in the development of continuous casting moulds. ISS, Pittsurg, pp 153–160
Samarasekera IV, Pinheiro CA, Brimacombe JK (1982) The influence of mould behavior on the production of continuously cast steel billets. Met Trans B 13B:105–116
Chandra S, Brimacombe JK, Samarasekera IV (1993) Mould-strand interaction in continuous casting of steel billets. III. Mould heat transfer and mould taper. Ironmak Steelmak 20(2):104–112
Wang Baofeng, Samarasekera IV (2001) Heat flux profiles of mould in high speed casting of stainless steel billets (in Chinese). J Cont Cast 3:15–17
Yanqing L, Daoli X, Haixiao L (1999) FE analysis of mould temperature field in steel billet (in Chinese). J Anshan Inst IS Tech (6):156–161
Zhang Xianzhao (1995) Transmission theory of metallurgy (in Chinese), Industry Publishing House of Metallurgy, Beijing, p 206
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Xie, Y., Yu, H., Ruan, X. et al. FE numerical simulation of mould temperature field during the continuous casting of steel. Int J Adv Manuf Technol 30, 645–651 (2006). https://doi.org/10.1007/s00170-005-0100-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-005-0100-3