Skip to main content
Log in

FE numerical simulation of mould temperature field during the continuous casting of steel

  • Original article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In this paper, the three-dimensional transient model of the mould temperature is established and the temperature variation is analyzed when the thickness of the mould wall and the cooling rates are different. For the numerical computation, a corresponding finite element method (FEM) program is developed with FORTRAN language, and six-face and eight-node isoparameter elements are applied; the Newton method is used to solve the heat equations. The experimental data have been used to validate the model. It is shown that the appropriate mould wall thickness is 10 mm and the different parts of the mould should correspond with cooling water of different rates.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Brimacombe JK, Samasakera IV, Lait JE (1984) Continuous casting, heat flow, solidification and crack formation, ISS, Philadelphia

  2. Zanoni Simone, Zavanella Lucio (2005) Model and analysis of integrated production-inventory system: the case of steel production. Int J Prod Econ 93–94:197–205

    Article  Google Scholar 

  3. Janik M, Dyja H (2004) Modelling of three-dimensional temperature field inside the mould during continuous casting of steel. J Mater Process Technol 157–158:177–182

    Article  Google Scholar 

  4. Samarasekera IV, Brimacombe JK (1982) Thermal and mechanical behaviour of continuous casting billet moulds. Ironmak Steelmak 9(1):267–281

    Google Scholar 

  5. Takeuchi E, Brimacombe JK (1984) The formation of oscillation marks in the continuous casting of steel slabs. Metall Trans B 15B:493–509

    Article  Google Scholar 

  6. Kelly JE, Michalek KP, O’Connor TG, Thomas BG, Dantzing JA (1988) Initial development of thermal and stress fields in continuously cast steel billet. Metall Trans A 19A:2589–2601

    Google Scholar 

  7. Voller VR, Swaminathan CR, Thomas BG (1990) Fixed grid techniques for phase-change problems: a review. Int J Num Meth Engrg 30:875–898

    Article  MATH  Google Scholar 

  8. Thomas BG, Moitra A, Zhu A (1995) Coupled thermo-mechanical model of solidifying steel shell applied to depression defects in continuous-cast slabs. In: Modeling of casting, welding and advanced solidification processes VIII, September 1995, London

    Google Scholar 

  9. Pinheiro Carlos AM (1997) Mould thermal response, billet surface quality and mould-flux behavior in billet casting with powder lubrication. UBC, Vancouver

    Google Scholar 

  10. Mahapatra RB (1989) Mould behavior and product quality in continuous casting of slabs. UBC, Vancouver

    Google Scholar 

  11. Brimacombe JK (1991) Future trends in the development of continuous casting moulds. ISS, Pittsurg, pp 153–160

    Google Scholar 

  12. Samarasekera IV, Pinheiro CA, Brimacombe JK (1982) The influence of mould behavior on the production of continuously cast steel billets. Met Trans B 13B:105–116

    Article  Google Scholar 

  13. Chandra S, Brimacombe JK, Samarasekera IV (1993) Mould-strand interaction in continuous casting of steel billets. III. Mould heat transfer and mould taper. Ironmak Steelmak 20(2):104–112

    Google Scholar 

  14. Wang Baofeng, Samarasekera IV (2001) Heat flux profiles of mould in high speed casting of stainless steel billets (in Chinese). J Cont Cast 3:15–17

  15. Yanqing L, Daoli X, Haixiao L (1999) FE analysis of mould temperature field in steel billet (in Chinese). J Anshan Inst IS Tech (6):156–161

    Google Scholar 

  16. Zhang Xianzhao (1995) Transmission theory of metallurgy (in Chinese), Industry Publishing House of Metallurgy, Beijing, p 206

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yanmin Xie.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Xie, Y., Yu, H., Ruan, X. et al. FE numerical simulation of mould temperature field during the continuous casting of steel. Int J Adv Manuf Technol 30, 645–651 (2006). https://doi.org/10.1007/s00170-005-0100-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-005-0100-3

Keywords

Navigation