Skip to main content

Advertisement

Log in

Disassembly sequencing using genetic algorithm

  • Original article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

At the end-of-life (EOL) of a product, there are several options available for its processing including reuse, remanufacturing, recycling and disposing. In almost all cases, a certain level of disassembly may be necessary. Thus, finding an optimal (or near optimal) disassembly sequence is crucial to increasing the efficiency of the process. Disassembly operations are labor intensive, can be costly, have unique characteristics and cannot be considered as the reverse of assembly operations. Since the complexity of determining the best disassembly sequence increases with increase in the number of parts of the product, it is extremely crucial that an efficient methodology for disassembly sequencing be developed. In this paper, we present a genetic algorithm for disassembly sequencing of EOL products. A case example is considered to demonstrate the functionality of the algorithm.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Gupta SM, Taleb K (1994) Scheduling disassembly. Int J Prod Res 32(8):1857–1866

    Article  MATH  Google Scholar 

  2. Taleb K, Gupta SM (1997) Disassembly of multiple product structures. Comput Ind Eng 32(4):949–961

    Article  Google Scholar 

  3. Taleb KN, Gupta SM, Brennan L (1997) Disassembly of complex products with parts and materials commonality. Prod Plan Control 8(3):255–269

    Article  Google Scholar 

  4. Veerakamolmal P, Gupta SM, McLean CR (1997) Disassembly process planning. 1st international conference on engineering design and automation, Bangkok, Thailand, pp 162–165

  5. Veerakamolmal P, Gupta SM (1998) Optimal analysis of lot size balancing for multi-products selective disassembly. Int J Flex Automat Integr Manuf 6(3/4):245–269

    Google Scholar 

  6. Veerakamolmal P, Gupta SM (1999) Analysis of design efficiency for the disassembly of modular electronic products. J Electron Manuf 9(1):79–95

    Article  Google Scholar 

  7. Kuo TC (2000) Disassembly sequence and cost analysis for electromechanical products. Robot Com-Int Manuf 16(1):43–54

    Article  Google Scholar 

  8. Torres F, Gil P, Puente ST, Pomares J, Aracil R (2004) Automatic PC disassembly for component recovery. Int J Adv Manuf Technol 23(1/2):39–46

    Article  Google Scholar 

  9. Moore KE, Gungor A, Gupta SM (2001) Petri net approach to disassembly process planning for products with complex AND/OR precedence relationships. Eur J Oper Res 135(2):428–449

    Article  MATH  Google Scholar 

  10. Gungor A, Gupta SM (2001) Disassembly sequence plan generation using a branch-and-bound algorithm. Int J Prod Res 39(3):481–509

    Article  Google Scholar 

  11. Lambert AJD, Gupta SM (2002) Demand-driven disassembly optimization for electronic products. J Electron Manuf 11(2):121–135

    Article  Google Scholar 

  12. Kongar E, Gupta SM (2002) A multi-criteria decision making approach for disassembly-to-order systems. J Electron Manuf 11(2):171–183

    Article  Google Scholar 

  13. Brennan L, Gupta SM, Taleb KN (1994) Operations planning issues in an assembly/disassembly environment. Int J Oper Prod Man 14(9):57–67

    Article  Google Scholar 

  14. Gupta SM, McLean CR (1996) Disassembly of products. Comput Ind Eng 31:225–228

    Article  Google Scholar 

  15. Moyer L, Gupta SM (1997) Environmental concerns and recycling/disassembly efforts in the electronics industry. J Electron Manuf 7(1):1–22

    Article  Google Scholar 

  16. Gungor A, Gupta SM (1999) Issues in environmentally conscious manufacturing and product recovery: a survey. Comput Ind Eng 36(4):811–853

    Article  Google Scholar 

  17. Tang Y, Zhou M, Zussman E, Caudill R (2000) Disassembly modeling, planning, and application: a review. IEEE international conference on robotics and automation, San Francisco, California, pp 2197–2202

  18. Lee D-H, Kang J-G, Xirouchakis P (2001) Disassembly planning and scheduling: review and further research. J Eng Manuf 215(B5):695–709

    Article  Google Scholar 

  19. Lambert AJD (2003) Disassembly sequencing: a survey. Int J Prod Res 41(16):3721–3759

    Article  MATH  Google Scholar 

  20. Lambert AJD, Gupta SM (2005) Disassembly modeling for assembly, maintenance, reuse, and recycling. CRC Press, Boca Raton, Florida

    MATH  Google Scholar 

  21. Valenzuela-Rendon M, Uresti-Charre E (1997) A non-generational genetic Algorithm for multiobjective optimization. 7th international conference on genetic algorithms, pp 658–665

  22. Keung KW, Ip WH, Lee TC (2001) The solution of a multi-objective tool selection model using the GA approach. Int J Adv Manuf Technol 18:771–777

    Article  Google Scholar 

  23. Loughlin DH, Ranjithan S (1997) The neighborhood constraint-method: a genetic algorithm-based multiobjective optimization technique. 7th international conference on genetic algorithms, pp 666–673

  24. Lazzerini B, Marcelloni F (2000) A genetic algorithm for generating optimal assembly plans. Artif Intell Eng 14:319–329

    Article  Google Scholar 

  25. Sanderson AC, Homem de Mello LS, Zhang H (1990) Assembly sequence planning. AI Magazine, Spring 1990, pp 62–81

  26. Seo K-K, Park J-H, Jang D-S (2001) Optimal disassembly sequence using genetic algorithms considering economic and environmental aspects. Int J Adv Manuf Technol 18:371–380

    Article  Google Scholar 

  27. Bierwirth C, Mattfeld DC, Kopfer H (1996) On permutation representations for scheduling problems. In: Voigt HM, Ebeling W, Rechenberg I, Schwefel H-P (eds) Parallel problem solving from nature-PPSN IV. Springer, Berlin Heidelberg New York, pp 310–318

    Chapter  Google Scholar 

  28. Bierwirth C, Mattfeld DC (1999) Production scheduling and rescheduling with genetic algorithms. Evol Comput 7(1):1–18

    Article  PubMed  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Surendra M. Gupta.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Kongar, E., Gupta, S.M. Disassembly sequencing using genetic algorithm. Int J Adv Manuf Technol 30, 497–506 (2006). https://doi.org/10.1007/s00170-005-0041-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-005-0041-x

Keywords

Navigation