Skip to main content

Advertisement

Log in

Models for evaluating the revolving cutter profile of circular-arc end mills

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper presents models for defining the minimum circumscribed cylinder (MCC) of the cutter shank, the minimum circumscribed circular-arc-type revolving surface (MCCRS) and the minimum circumscribed corner arc revolving surface (MCCARS) with a spiral groove. A systematic modeling procedure is presented for the assessment of the contour quality of the circular-arc end milling (CAEM) cutters with a cylindrical shank. The axis of the MCC of the cylindrical shank of a revolving cutter with a circular-arc generator curve and a corner radius is taken as the datum line. The profile tolerances and errors are estimated. The presented models are all illustrated and verified by example. This approach can be generalized to a cutter with more than two circular arcs in its shape profile. The paper provides a valuable reference for the evaluation of the actual contour quality of this type of revolving cutter.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

We’re sorry, something doesn't seem to be working properly.

Please try refreshing the page. If that doesn't work, please contact support so we can address the problem.

References

  1. Bedi S, Gravelle S, Chen YH (1997) Principal curvature alignment technique for machining complex surfaces. ASME J Manuf Sci Eng 119:756–765

    Google Scholar 

  2. Zhang R, Shen B, Wang XC, Wu XT (1998) Machining sculptured surfaces by second order curvature catering. Chin J Mech Eng 34(2):87–92

    Google Scholar 

  3. Chen CK, Tang YY, Wu HY (1998) Differential geometry and its application in mechanical engineering. Harbin Institute of Technology Press, Harbin

  4. Yan HS, Lin JY (1993) Geometric design and machining of variable pitch lead screws with cylindrical meshing elements. Trans ASME J Mech Des 115:490–495

    Article  Google Scholar 

  5. Kang SK, Ehmann KF, Lin C (1996) A CAD approach to helical groove machining mathematical model and model solution. Int J Mach Tools Manuf 36(1):141–153

    Article  Google Scholar 

  6. Chen CK, Lin RY (2001) A study of manufacturing models for ball-end type rotating cutters with constant pitch helical grooves. Int J Adv Manuf Technol 18(1):157–167

    Article  Google Scholar 

  7. Lai HY, Chen WF (2002) Precision design and numerical control machining of tapered ball-end milling cutters. In: Proceedings of the Institution of Mechanical Engineers Part B. J Eng Manuf 216(2):183–197

    Article  Google Scholar 

  8. Chen WY, Wang JC, Chen WF (2001) A precision design and NC machining of circular-arc end-milling cutters. J Mater Process Manuf Sci 10(1):45–67

    Article  MATH  Google Scholar 

  9. Liu CH (2000) The study on error verification and evaluation of machine tools and milling cutters. Dissertation, Department of Mechanical Engineering, National Cheng Kung University

  10. Chen CK, Tan JB, Tang YY (1997) An investigation on enveloping spheres and their correlative problems. Measurement Science Technology Press of China, Beijing

  11. Wu CT, Chen CK (2001) Study on the form error evaluation model of a conical-shank ball-end milling cutter. Int J Adv Manuf Technol 18(10):851–862

    Article  Google Scholar 

  12. Chen WF, Chen WY, Tang YY (2002) Evaluation of contour quality in sampling inspection of two drill types. Int J Adv Manuf Technol 19(1)66–70

    Google Scholar 

  13. Huang ST, Fan KC, Wu JH (1993) A new minimum zone method for evaluating straightness errors. Precis Eng 15(1):158–165

    Article  Google Scholar 

  14. Chen CK, Wu SC (1999) A method for measuring and separating cylindrical and spindle errors in machine tool rotational parts. Measure Sci Technol 10(2):76–83

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wei-Fang Chen.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wang, FS., Chen, CB., Hwang, JH. et al. Models for evaluating the revolving cutter profile of circular-arc end mills. Int J Adv Manuf Technol 28, 228–235 (2006). https://doi.org/10.1007/s00170-004-2366-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-004-2366-2

Keywords

Navigation