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A new force distribution calculation model for high-quality production processes

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Abstract

Industrial robots have been introduced to the belt grinding of free-form surfaces in order to obtain high-quality products and high-efficiency. One of the critical problems of high-precision belt grinding is to compute the force distribution in the contact area between the workpiece and elastic grinding wheel. The finite element method (FEM) is the traditional way to solve such a contact problem. However, the FEM model is too time-consuming. Normally, a single calculation takes several minutes on a powerful PC, which is unacceptable for real-time simulations and on-line robot control. A new model based on a neural network (NN) technique is developed instead of the FEM model to calculate the force distribution. The new model approximates the old FEM model with an acceptable tolerance but can be executed much faster than FEM model. With this new model, real-time simulation and on-line robot control of grinding processes can be further conducted.

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Correspondence to Xiang Zhang.

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Zhang, X., Kneupner, K. & Kuhlenkötter, B. A new force distribution calculation model for high-quality production processes. Int J Adv Manuf Technol 27, 726–732 (2006). https://doi.org/10.1007/s00170-004-2229-x

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  • DOI: https://doi.org/10.1007/s00170-004-2229-x

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