Skip to main content
Log in

Formation of manufacturing cells based on material flows

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The objective of many cell formation methods is to minimize overall material flows of parts. However, most methods do not incorporate several production factors that are extremely relevant to the material flows. We indicate and incorporate these factors into a nonlinear mathematical model and propose a heuristic methodology. Several problems are solved to illustrate the great benefits brought by these relevant production factors. We also test the computational performance of the proposed heuristic using three large-size problems. The computational results suggest that the approach produces reliable solutions in acceptable computational times.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Wemmerlov U, Hyer NL (1986) Procedures for the part family/machine group identification problem in cellular manufacturing. J Oper Manage 6(2):125–147

    Google Scholar 

  2. Reisman A, Kumar A, Motwani J, Cheng CH (1997) Cellular manufacturing: a statistical review of the literature (1965–1995). Oper Res 45:508–520

    Article  MATH  Google Scholar 

  3. Selim HM, Askin RG, Vakharia AJ (1998) Cell formation in group technology: review evaluation and directions for future research. Comput Ind Eng 34:3–20

    Article  Google Scholar 

  4. Ballakur A, Steudel HJ (1987) A within-cell based heuristic for designing cellular manufacturing systems. Int J Prod Res 25:639–665

    Google Scholar 

  5. Sarker BR, Xu Y (1998) Operation sequences-based cell formation methods: a critical survey. Prod Plann Control 9:771–783

    Google Scholar 

  6. Sarker BR, Xu Y (2000) Designing multi-product lines: job routing in cellular manufacturing systems. IIE Trans 32:219–235

    Article  Google Scholar 

  7. Qiao LH, Yang ZB, Wang HP (1994) A computer-aided process planning methodology. Comput Ind 255:83–94

    Google Scholar 

  8. Harhalakis G, Nagi R, Proth JM (1990) An efficient heuristic in manufacturing cell formation for group technology applications. Int J Prod Res 28(1):185–198

    Google Scholar 

  9. Lee SD, Chen YL (1997) A weighted approach for cellular manufacturing design: minimizing intercell movement and balancing workload among duplicated machines. Int J Prod Res 35(4):1125–1146

    MATH  Google Scholar 

  10. Gravel M, Nsakanda AL, Price W (1998) Efficient solutions to the cell-formation problem with multiple routines via a double-loop genetic algorithm. Eur J Oper Res 109:286–298

    Article  MATH  Google Scholar 

  11. Won Y, Lee KC (2001) Group technology cell formation considering operation sequences and production volumes. Int J Prod Res 39(13):2755–2768

    MATH  Google Scholar 

  12. Lee SD, Chiang CP (2002) Cell formation in the uni-directional loop material handling environment. Eur J Oper Res 137:401–420

    Article  MATH  Google Scholar 

  13. Logendran R (1991) Impact of sequence of operations and layout of cells in cellular manufacturing. Int J Prod Res 29(2):375–390

    Google Scholar 

  14. Verma P, Ding FY (1995) A sequence-based material flow procedure for designing manufacturing cells. Int J Prod Res 33(11):3267–3281

    MATH  Google Scholar 

  15. Kusiak A (1987) The generalized group technology concept. Int J Prod Res 25(4):561–569

    Google Scholar 

  16. Yin Y, Yasuda K (2002) Manufacturing cells design in consideration of various production factors. Int J Prod Res 40(4):885–906

    Article  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yong Yin.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Yin, Y., Yasuda, K. & Hu, L. Formation of manufacturing cells based on material flows. Int J Adv Manuf Technol 27, 159–165 (2005). https://doi.org/10.1007/s00170-004-2143-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-004-2143-2

Keywords

Navigation