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Modeling and verification of a five-axis laser scanning system

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Abstract

Today several new kinds of laser beam sensors appear with high resolution and accuracy and find their applications in reverse engineering and quality control. Due to the incapability of changing their orientations continuously in response to the surface fluctuation of a part to be measured, they are not competent for measuring parts with complicated structures. In this paper a five-axis laser scanning system integrated with a CMM, a laser beam sensor and a PH10 rotary head is proposed, which can measure complicated parts by frequently indexing the laser sensor approximately consistent with the normal direction of the surface. As the laser value is a 1-D data and the measured data must be given in 3-D expression in the world coordinate system, a system model for coordinate transformation is established. An “equivalent probe” approach is presented for system verification, and an iterative verifying process is adopted to eliminate the verification error caused by the inclination error of the laser sensor. Experiment study shows that the system can measure a part from any direction with an accuracy of 30 μm.

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Correspondence to Xie Zexiao.

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Zexiao, X., Chengguo, Z., Qiumei, Z. et al. Modeling and verification of a five-axis laser scanning system. Int J Adv Manuf Technol 26, 391–398 (2005). https://doi.org/10.1007/s00170-004-2106-7

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  • DOI: https://doi.org/10.1007/s00170-004-2106-7

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