Skip to main content
Log in

Testing, variable selecting and modeling of thermal errors on an INDEX-G200 turning center

  • Original Article
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The purpose of this research is to enhance the accuracy of an INDEX-G200 turning center through real-time compensation for the thermal errors. This paper presents the whole process of thermal error testing, temperature variable selecting by grouping approach, thermal error modeling, etc. The analysis results show that the thermal error range for radius direction on the machine is approximately 18 μm larger than expected, the model set by this method is more accurate and robust, and the thermal error is the major error sources for the machine and should be considered seriously by machine builders and users .

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Ferreira PM, Liu CR (1993) A method for estimating and compensating quasistatic errors of machine tools. J Eng Ind 115(1):149–159

    Article  Google Scholar 

  2. Weck M, et al. (1995) Reduction and compensation of thermal error in machine tools. Ann CIRP 44(2):589–597

    Article  Google Scholar 

  3. Chen JS, Yuan JX, Ni J, Wu SM (1993) Real-time compensation for time-variant volumetric error on a machining center. ASME J Eng Ind 114:472–479

    Article  Google Scholar 

  4. Yang S, Yuan J, Ni J (1996) Accuracy enhancement of a horizontal machining center by real-time error compensation. J Manuf Syst 15(2):113–124

    Article  Google Scholar 

  5. Yang JG (1998) Error synthetic compensation technique and application for NC machine tools. Dissertation, Shanghai Jiaotong University, P.R. China

  6. Yang JG, Ren YQ, Du ZC (2002) An application of real-time error compensation on a NC twin-spindle lathe. J Mater Process Technol 129(1–3):474–479

    Article  Google Scholar 

  7. Yang J, Yuan J, Ni J (1999) Thermal error mode analysis and robust modeling for error compensation on a CNC turning center. Int J Mach Tools Manuf 36:1367–1381

    Article  Google Scholar 

  8. Lo C-H, Yuan J, Ni J (1999) Optimal temperature variable selection by grouping approach for thermal error modeling and compensation. Int J Mach Tools Manuf 39:1383–1396

    Article  Google Scholar 

  9. Lee J-H, Yang S-H (2002) Statistical optimization and assessment of a thermal error model for CNC machine tools. Int J Mach Tools Manuf 42:147–155

    Article  Google Scholar 

  10. Neter J, Wasserman W, Kutner MH (1983) Applied linear regression models, 1st ed. Richard D. Irwin, New York

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J.G. Yang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Yang, J., Ren, Y., Liu, G. et al. Testing, variable selecting and modeling of thermal errors on an INDEX-G200 turning center. Int J Adv Manuf Technol 26, 814–818 (2005). https://doi.org/10.1007/s00170-003-1908-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-003-1908-3

Keywords

Navigation