Abstract
The relevance of integrating the features of product operation and disposal in product design is growing very strongly in the business-to-business sector, as the purchasers of long-life products increasingly base their buying decision on a lifecycle ‘prism’. Within the lifecycle several relationships exist, which may be of oppositional or complementary nature and face the designer with the problem of making decisions crucial to the entire lifecycle. This paper suggests an approach to modelling several cost interdependencies between different lifecycle stages, as available models of lifecycle design do not include these relationships. This developed approach was validated in a case study focused on the design improvement of an investment good aiming at the lowering of operating costs. The case study confirms the structure of the modelled relationships and delivers the first detailed analysis of the relationship between design costs and operating costs.
Similar content being viewed by others
References
Annacchino M (2007) The pursuit of new product development. Elsevier, Amsterdam
Aurich J, Fuchs C, Wagenknecht C (2006) Life-cycle oriented design of technical product-service systems. J Clean Prod 14:1480–1494
Babikian R, Lukachko S, Waitz I (2002) The historical fuel efficiency: characteristics of regional aircraft from technological, operational, and cost perspectives. J Air Trans Mana 8:389–400
Belecheanu R, Riedel J, Pawar K (2006) A conceptualisation of design context to explain design trade-offs in the automotive industry. R&D Mana 36:517–529
Byggeth S, Hochschorner E (2006) Handling trade-offs in Ecodesign tools for sustainable product development and procurement. J Clean Prod 14:1420–1430
Castagne S et al (2008) A generic tool for cost estimating in aircraft design. Res Eng Design 18(4):149–162
Chougule R, Ravi B (2006) Casting cost estimation in an integrated product and process design environment. Int J Comput Int Manu 19:676–688
Clarke A, Gershenson J (2007) Life-cycle design. In: Kutz M (ed) Environmentally conscious mechanical design. John Wiley & Sons, Hoboken, pp 67–125
Cross N (2005) Engineering design methods. John Wiley & Sons, Chichester
Curran R et al (2007) Integrated digital design for manufacture for reduced life-cycle costs. Int J Prod Econ 109:27–40
Danesi F et al (2008) P4LM: a methodology for product life-cycle management. Comput Ind 59:304–317
de Cos J et al (2008) Rapid cost estimation of metallic components for the aerospace industry. Int J Prod Econ 112:470–482
Denkena B et al (2006) Life-cycle oriented development of machine tools. In: Duflou J (ed) Towards a closed loop economy: LCE–proceedings of the 13th CIRP International Conference on Life-cycle. Katholieke University, Leuven, pp 693–698
DIN EN 60300-3-3 (2004) Dependability management: part 3–3: application guide: life-cycle costing. Beuth, Berlin
DIN/ISO/TR 14062 (2002) Environmental management: integrating environmental aspects into product design and development Beuth, Berlin
Dunk A (2004) Product life cycle cost analyses: the impact of customer profiling, competitive advantage, and quality of IS information. Mana Acc Res 15:401–414
Ehrlenspiel K (2007) Integrierte Produktentwicklung [Integrated product development]. Hanser, Munich
Emblemsvåg J (2003) Life-cycle costing: using activity-based costing and Monte Carlo methods to manage future costs and risks. Wiley, Hoboken
Enparantza R et al (2006) A life-cycle cost calculation and management system for machine tools. In: Duflou J (ed) Towards a closed loop economy: LCE–proceedings of the 13th CIRP international conference on life-cycle. Katholieke University, Leuven, pp 717–722
Ernzer M (2007) Life-cycle quality function deployment: an integrated and modular approach. VDI, Düsseldorf
Faneye O (2005) Product lifecycle prognosis and modelling in a computer-aided environment. Shaker, Aachen
Goffin K (2008) Evaluating the product use cycle: ‘design for service and support’. In: Loch C, Kavadias S (eds) Handbook of new product development management. Elsevier, Amsterdam, pp 467–493
Goldfayn E (2008) Essays on organization and incentives in R&D and on compatibility in two-sided markets. Bonn
Hines P, Francis M, Found P (2006) Towards lean product life-cycle management. J Manuf Techno 17:866–887
Hundal M (1999) Cost-driven product development. In: Roy U, Usher J, Parsaei H (eds) Simultaneous engineering: methodologies and applications. Gordon and Breach, Amsterdam, pp 67–107
Ibusuki U, Kaminski P (2007) Product development process with focus on value engineering and target-costing: a case study in an automotive company. Int J Prod Econ 105:459–474
Jenkinson L, Marchman J (2003) Aircraft design projects. Butterworth-Heinemann, Oxford
Jiao J, Tseng M (1999) A pragmatic approach to product costing based on standard time estimation. Int J Op Prod Mana 19:738–755
Jun H-B, Suh H-W (2008) A modelling framework for product development process considering its characteristics. IEEE Trans Eng Mana 55:103–119
Kleyner A, Sandborn P (2008) Minimizing life-cycle cost by managing product reliability via validation plan and warranty return cost. Int J Prod Econ 112:796–807
Kumakura Y, Sasajima H (2001) A consideration of life-cycle cost of a ship. In: Wu Y-S, Cui W-C, Zhou G-J (eds) Practical design of ships and other floating structures. Elsevier, Amsterdam, pp 29–35
Lad B, Kulkarni M (2008) Integrated reliability and optimal maintenance schedule design: a life-cycle cost based approach. Int J Prod Life Mana 3:78–90
Lee J et al (2001) Historical and future trends in aircraft performance, cost, and emissions. Annu Rev Eng Environ 26:167–200
Lee S et al (2008) Product life-cycle management in aviation maintenance, repair and overhaul. Comput Ind 59:296–303
Liebermann Y, Ungar M (2002) Efficiency of consumer intertemporal choice under life-cycle cost conditions. J Econ Psycho 23:729–748
Mathieux F, Froehlich D, Moszkowicz P (2008) ReSICLED: a new recovery-conscious design method for complex products based on multicriteria assessment of the recoverability. J Clean Prod 16:277–298
Molcho G, Shpitalni M (2006) A business-oriented approach to the product life-cycle. In: Brissaud D, Tichkiewitch S, Zwolinski P (eds) Innovation in life-cycle engineering and sustainable development. Springer, Dordrecht, pp 17–32
Mueller D (2011) A cost calculation model for the optimal design of size ranges. J Eng Design 22:467–485
Nedeau J, Casselman RM (2008) Competitive advantage with new product development: implications for life cycle theory. J Strat Market 16:401–411
Pahl G et al (2007) Engineering design: a systematic approach. Springer, London
Park J, Simpson T (2008) Toward an activity-based costing system for product families and product platforms in the early stages of development. Int J Prod Res 46:99–130
Prudhomme G, Zwolinski P, Brissaud D (2003) Integrating into the design the needs of those involved in the product life-cycle. J Eng Design 14:333–353
Qian L, Ben-Arieh D (2008) Parametric cost estimation based on activity-based costing: a case study for design and development of rotational parts. Int J Prod Econ 113:805–818
Rebitzer G (2002) Integrating life-cycle costing and life-cycle assessment for mana-ging costs and environmental impacts in supply chains. In: Seuring S, Goldbach M (eds) Cost management in supply chains. Physica, Heidelberg, pp 127–146
Ribbens JA (2000) Simultaneous engineering for new product development. John Wiley & Sons, New York
Sandberg M, Boart P, Larsson T (2005) Functional product life-cycle simulation model for cost estimation in conceptual design of jet engine components. Conc Eng 13:331–342
Scanlan J et al (2006) DATUM project: cost estimating environment for support of aerospace design decision making. J Aircr 43:1022–1028
Schmidt W, Puri W, Meerkamm H (2001) Strategies and rules for lightweight design. In: Culley S, Duffy A, McMahon C, Wallace K (eds) Design methods for performance and sustainability. Professional Engineering Publishing, London, pp 27–34
Smith J, Clarkson P (2001) Improving reliability during conceptual design. In: Culley S et al (eds) Desing methods for performance and sustainability. Professional Engineering Publishing Limited, London, pp 83–90
Sousa I, Wallace D (2006) Product classification to support approximate life-cycle assessment of design concepts. Tech Forecas Soc Cha 73:228–249
Swink M, Talluri S, Pandejpong T (2006) Faster, better, cheaper: a study of NPD project efficiency and performance tradeoffs. J Oper Mana 24:542–562
Tang D, Qian X (2008) Product life-cycle management for automotive development focusing on supplier integration. Comput Ind 59:288–295
Trumble W (2000) Case study: “butterfly”, an application of DfE principles to a telephone. In: Goldberg L (ed) Green Electronics/Green Bottom line. Newnes, Boston, pp 315–321
Ulrich K (2008) Users, experts, and institutions in design. In: Loch C, Kavadias S (eds) Handbook of new product development management. Elsevier, Amsterdam, pp 421–438
Ulrich K, Eppinger S (2004) Product design and development. McGraw Hill, Boston
VDMA (2006) Kennzahlenkompass: informationen für Unternehmer und Führungskräfte [Compass of key figures: information for entrepreneurs and executive managers], VDMA, Frank-furt/M
Xu X, Chen J, Xie S (2006) Framework of a product life-cycle costing system. J Comput Info Scie Eng 6:69–77
Yadav O, Goel P (2008) Customer satisfaction driven quality improvement target planning for product development in automotive industry. Int J Prod Econ 113:997–1011
Yoshimura M (1999) Product optimization in simultaneous engineering. In: Roy U, Usher J, Par-saei H (eds) Simultaneous Engineering: methodologies and applications. Gordon and Breach, Amsterdam, pp 109–134
Younossi O et al. (2002) Military jet engine acquisition: technology basics and cost-estimating methodology. Santa Monica, pp 73–74
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Mueller, D., Ganseforth, MM. Analysis and modelling of intertemporal relationships in lifecycle design: a case study for investment goods. Res Eng Design 23, 191–202 (2012). https://doi.org/10.1007/s00163-011-0122-9
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00163-011-0122-9