Skip to main content
Log in

A module-based thermal design approach for distributed product development

  • Original Paper
  • Published:
Research in Engineering Design Aims and scope Submit manuscript

Abstract

Today, market demand for smaller, more powerful consumer electronics is rapidly posing a major challenge to product design. Several issues have been identified as major factors that affect the quality, cost, and delivery of product design in the so-called distributed design project. To address these concerns, a structured design method is needed. This paper proposes a design framework that can moderate inconsistent performance of system components (modules) resulting from a lack of communication between design sites. Module interconnection parameters at a system level are determined using the behavior-coupling matrix and work distribution matrix; initial design target values (ITVs) for system boundary conditions are provided for each module design. Our results show that system decomposition using ITVs offers a suitable framework for designing a product, considering the overall system behavior where each module is independently designed at different locations.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23

Similar content being viewed by others

References

  • Baldwin CY, Clark KB (2000) Design rules, vol 1: The power of modularity. The MIT press, Massachusetts

  • Chen C, Hodes M, Manzione L (2001) Sizing of heat spreaders above dielectric layers. J Electron Packag 123(3):173+. doi:10.1115/1.1377271

  • Choi J, Kim Y, Sivasubramaniam A, Srebric J, Wang Q, Lee J (2007) Modeling and managing thermal profiles of rack-mounted servers with thermostat. In: IEEE 13th international symposium, pp 205–215. doi:/10.1109/HPCA.2007.346198

  • Cong J, Wei J, Zhang Y (2004) A thermal-driven floor planning algorithm for 3d ics. In: Computer aided design. ICCAD-2004. IEEE/ACM international conference, pp 306–313. http://ieeexplore.ieee.org/xpls/absall.jsp/arnumber=1382591

  • Eppinger S, Cho S (2001) Product development process modeling using advanced simulation. In: Proceedings of the ASME DETC (DETC2001/DTM-21691)

  • Eppinger D, Whitney E, Smith R, Gebala D (1990) Organizing the tasks in complex design projects. In: Proceedings of the ASME DTM, vol DE-27, pp 39–49

  • Esterman M, Ishii K (2005) The development of project risk metrics for robust concurrent product development (CPD) across the supply chain. Concurr Eng 13(2):85–94. doi:10.1177/1063293X05053792

    Article  Google Scholar 

  • Forsberg K, Mooz H, Cotterman H (2005) Visualizing project management: models and frameworks for mastering complex systems. J Wiley. http://www.worldcat.org/isbn/0471648485

  • Greiner M, Warga J, Braun T (2007) Complexity management using multiple-domain mapping—development of high pressure pumps for common rail systems. In: 9th International design structure matrix conference, DSM’07, 2007, Munich, Germany

  • Hayashi S, Iwata Y, Fujimoto K, Satoh R (2005) Collaborated design between thermal design and circuit design based on boundary conditions between modules. J Inst Electron Inf Commun Eng 88(11):972–980

    Google Scholar 

  • Jung E, Wojakowski D, Neumann A, Aschenbrenner R, Reichl H (2003) Three dimensional packaging of bare IC into printed circuit boards for SIP. In: Proceedings of IMECE ASME

  • Kimber M, Suzuki K, Kitsunai N, Seki K, Garimella SV (2009) Pressure and flow rate performance of piezoelectric fans. Components Packag Technol IEEE Trans, 99. doi:10.1109/TCAPT.2008.2012169

  • Leung P, Ishii K, Abell J, Benson J (2008) Distributed system development risk analysis. J Mech Des 130(5):051403+. doi:10.1115/1.2885196

  • Lindemann U, Maurer M, Braun T (2005) Structural complexity management. Springer, Berlin, ISBN:978-3-540-87888-9

  • Mori T, Ishii K, Kondo K, Ohtomi K (1999) Task planning for product development by strategic scheduling of design reviews. In: Proceedings of DETC ASME

  • Rencz M (2005) Thermal issues in stacked die packages. In: Semiconductor thermal measurement and management symposium, IEEE twenty first annual IEEE, pp 307–312. doi:10.1109/STHERM.2005.1412197

  • Sosa M, Eppinger S, Rowles C (2003) Identifying modular and integrative systems and their impact on design team interactions. J Mech Des 125(2):240. doi:10.1115/1.1564074

    Google Scholar 

  • Sosa M, Eppinger S, Rowles C (2004) The misalignment of product architecture and organizational structure in complex product development team interactions. Manage Sci 50(12):1674. doi:10.1287/mnsc.1040.0289

    Google Scholar 

  • Ulrich KT, Eppinger SD (2007) Product design and development. McGraw-Hill, New York, ISBN:978-07-310142-2

Download references

Acknowledgments

This work was supported in part by a Grant-in-Aid from the Global Center of Excellence Program for the “Center for Education and Research of Symbiotic, Safe, and Secure System Design” from the Ministry of Education, Culture, Sport, and Technology in Japan. We also gratefully acknowledge the assistance of Prof. Kos Ishii, Stanford University. Prof. Ishii reviewed the initial manuscript of this paper and decided to submit it to Research in Engineering Design, but unfortunately, he passed away before the actual submission. We are thankful to Prof. Ishii for his advice and unconventional and inclusive way of thinking for design research. We would also like to thank Dr. Laurent Balmelli of IBM Software Group for his kind help and instruction. We also acknowledge Dr. Sun Kim and the Manufacturing Modeling Laboratory at Stanford University for their continuous support and discussions in this research.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kenichi Seki.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Seki, K., Nishimura, H. A module-based thermal design approach for distributed product development. Res Eng Design 22, 279–295 (2011). https://doi.org/10.1007/s00163-011-0113-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00163-011-0113-x

Keywords

Navigation