Abstract
In this research we investigate the analysis and design of nesting forces for exactly constrained mechanical assemblies. Exactly constrained assemblies have a number of important advantages over other assemblies including the ability to assemble over a wide range of conditions. Such designs often require nesting forces to keep the design properly seated. To date, little theory has been developed for the analysis and design of nesting forces. We show how the effects of tolerances on nesting forces, a key issue, can be analyzed and then apply the analysis to two example problems. Good agreement is obtained between the method and Monte Carlo simulation.
Similar content being viewed by others
References
Blanding DL (1999) Exact constraint: machine design using kinematic principles. ASME Press, New York
Chase KW (1999) Chapter 13 Multi-dimensional tolerance analysis. In: Dimensioning & tolerancing handbook. McGraw-Hill, New York
Chase KW, Gao J, Magleby SP (1997a) Tolerance analysis of 2-D and 3-D mechanical assemblies with small kinematic adjustments. Advanced tolerancing techniques. Wiley, New York, pp 103–137
Chase KW, Magleby SP, Glancy CG (1997b) A comprehensive system for computer-aided tolerance analysis of 2-D and 3-D mechanical assemblies. Proceedings of the 5th CIRP seminar on computer-aided tolerancing, Toronto, Ontario, 28–29 April
Downey K (2001) A formal methodology for smart assembly design. Masters Thesis, Brigham Young University
Downey K, Parkinson A, Chase K (2002) Smart assemblies for robust design: a progress report. Proceedings of 2002 ASME design automation conference, Paper DETC2002/DAC-34135
Downey K, Parkinson A, Chase K (2003) An introduction to smart assemblies for robust design. Res Eng Des 14(4):236–246
Gao J (1993) Nonlinear tolerance analysis of mechanical assemblies. PhD Dissertation, Brigham Young University, Provo, UT
Gao J, Chase K, Magleby S (1998) Generalized 3-D tolerance analysis of mechanical assemblies with small kinematic adjustments. IIE Trans 30:367–377
Hale LC (1999) Principles and techniques for designing precision machines. PhD Thesis, Massachusetts Institute of Technology
Hammond A, Parkinson A (2003) On the robustness of exactly constrained mechanical assemblies. Proceedings of 2003 ASME design automation conference, Paper DETC2003/DAC-48840
Kamm LJ (1993) Designing cost-efficient mechanisms: minimum constraint design, design with commercial components, and topics in design engineering. Society of Automotive Engineers, Warrendale, PA
Kriegel JM (1994) Exact constraint design. In: ASME international ME congress and exhibition (winter annual meeting), Paper 94-WA/DE-18, November 1994
Otto KN, Antonsson EK (1993) Extensions to the Taguchi method of product design. J Mech Design 115:5
Parkinson A, Chase K (2000) An introduction to adaptive robust design for mechanical assemblies. Proceedings ASME design automation conference, Paper DETC 2000/DAC-14241, September 2000
Pearce E (2003) Designing active smart features to provide nesting forces in exactly constrained assemblies. MS Thesis, Brigham Young University
Skakoon JG (2000) Detailed mechanical design: a practical guide. ASME Press, New York
Acknowledgements
This research is based upon work supported by the National Science Foundation under Grant DMI 0084880. This support is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Pearce, E., Parkinson, A. & Chase, K. Tolerance analysis and design of nesting forces for exactly constrained mechanical assemblies. Res Eng Design 15, 182–191 (2004). https://doi.org/10.1007/s00163-004-0053-9
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00163-004-0053-9