Abstract
Prompted by a shift in design philosophy from product performance to cost-effectiveness, the present work addresses issues pertaining to the evaluation of cost during design and its subsequent incorporation in the design optimization process. Various cost modeling methodologies as applicable to engineering design are studied. Following a comparison of the performance-oriented and cost-driven approaches to design optimization, a novel, unified approach termed design-for-integrated-cost-and-performance is developed. Moreover, focusing mainly on structural design, implications of the simultaneous design paradigm, which extends the design process beyond its conventional boundaries, are highlighted by considering manufacturing and fabrication constraints alongside the typical structural requirements such as mass, stiffness, or strength.
Similar content being viewed by others
References
Asiedu A, Gu P (1998) Product life-cycle analysis: state-of-the-art review. Int J Prod Res 36(4):883–908
Bao HP, Samareh JA (2000) Affordable design: a methodology to implement process-based manufacturing cost models into the traditional performance multidisciplinary design optimization. AIAA Paper No. 2000-4839. In: 8th AIAA/NASA/USAF/ISSMO Symposium on Multidisciplinary Analysis and Optimization, Long Beach, CA, 6–8 September 2000
CSA (1994) CAN/CSA-S16.1-94: limit states design of steel structures. Canadian Standards Association, Rexdale, Ontario
Dean EB (1995) Parametric cost deployment. In: QFD Institute (Ed) Quality Function Deployment (7th Symposium held in Novi, MI June 11–13 1995) DFD Institute, Ann Arbour, 27–34
Duverlie P, Castelain JM (1999) Cost estimation during design step: parametric method versus case based reasoning method. Int J Adv Manuf Technol 15:895–906
Farkas J, Jarmai K (1995) Fabrication cost calculation and minimum cost design of welded structural parts. Weld World 50(6):400–406
Hundal MS (1998) Time-driven product development. In: Usher J, Roy U, Parsaei H (eds) Integrated product and process development. Wiley, New York
Jarmai K, Farkas J (1998) Mechanics and design of tubular structures. Springer, Berlin Heidelberg New York
Jarmai K, Farkas J (1999) Cost calculation and optimization of welded steel structures. J Constr Steel Res 50:115–135
Nakanishi S (2002) Reliability dessign of structural systems with cost effectiveness during life-cycle. Comput Ind Eng 42:447–456
Packer JA, Henderson JE (1997) Hollow structural section connections and trusses—a design guide, 2nd edn. Canadian Institute of Steel Construction, Toronto, Canada
Rigo P (2001) Least cost structural optimization oriented preliminary design. Ship Production Symposium, June 13–15, Ypsilanti, Michigan
Sandström J (2001) Cost information in engineering design—potentials and limitations of activity-based costing. Dissertation, Lappeenranta University of Technology
Sarma KC, Adeli H (2002) Lifecycle cost optimization of steel structures. Int J Numer Methods Eng 55(12):1451–1462
Shehab E, Abdalla H (2002) An intelligent knowledge-based system for product cost modelling. Int J Adv Manuf Technol 19:49–65
Singh N (2002) Integrated product and process design: a multiobjective modelling framework. Robot Comput Integr Manuf 18:157–168
Smith A, Mason A (1997) Cost estimation predictive modelling: regression versus neural network. Eng Econ 42(2):137–162
Stoll HW (1986) Design for manufacture: an overview. Appl Mech Rev 39:1356–1364
Svanberg K (2002) A class of globally convergent optimization methods based on conservative convex separable approximations. SIAM J Optim 12(2):555–573
Tizani WMK, Nethercot DA, Davies G (1996) Objected-oriented fabrication cost model for the economic appraisal of tubular truss design. Adv Eng Softw 27:11–20
Vartiainen M (2000) Welding time models for cost calculations in the early stages of the design process. Dissertation, Lappeenranta University of Technology, Finland
Watson KB, Dallas S, Van der Kreek N, Main T (1996) Costing of steelwork from feasibility through to completion. Steel Constr 30(2):2–9
Yan P, Zhou MC, Sebastian D (1999) An integrated product and process development methodology: concept formulation. Robot Comput Integr Manuf 15:201–210
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Iqbal, A., Hansen, J.S. Cost-based, integrated design optimization. Struct Multidisc Optim 32, 447–461 (2006). https://doi.org/10.1007/s00158-006-0026-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00158-006-0026-x