Abstract
Bauxite residue is generated from alumina production in the alumina refining industry by the Bayer process, which requires a large amount of land resource and causes serious environmental problems. In this paper, a novel recycling strategy is proposed to rehabilitate the land and produce the polyaluminium ferric sulfate (PAFS) and siliceous gypsum byproducts from the bauxite residue. The batch experiments reveal that the maximum Cr(VI) removal efficiency of as-prepared PAFS can reach 95.80% with an initial concentration of 10.41 mg/L. In addition, the non-toxic siliceous gypsum should be an ideal raw material for cement plants. Various characterizations (e.g., SEM, FTIR, and XRD) are employed to reveal the mechanism of synthesis PAFS and their Cr(VI) removal performance. Consequently, this paper provides a deep insight into the utilization of bauxite residue as a resource and gives a new strategy for preparing PAFS and gypsum from bauxite residue.
Similar content being viewed by others
References
Chen RH, Cheng YY, Wang P, Liu ZM, Wang YG, Wang YY (2020) High efficient removal and mineralization of Cr(VI) from water by functionalized magnetic fungus nanocomposites. J Cent South Univ 27:1503–1514. https://doi.org/10.1007/s11771-020-4386-y
Courtney R, Xue SG (2019) Rehabilitation of bauxite residue to support soil development and grassland establishment. J Cent South Univ 26:353–360. https://doi.org/10.1007/s11771-019-4007-9
Du Y, Dai M, Cao J, Peng C (2019) Fabrication of a low-cost adsorbent supported zero-valent iron by using red mud for removing Pb(ii) and Cr(vi) from aqueous solutions. RSC Adv 9:33486–33496. https://doi.org/10.1039/c9ra06978j
Gao JY, Gao FZ, Zhu F, Luo XH, Jiang J, Feng L (2019) Synergistic coagulation of bauxite residue-based polyaluminum ferric chloride for dyeing wastewater treatment. J Cent South Univ 26:449–457. https://doi.org/10.1007/s11771-019-4017-7
Hertel T, Novais RM, Alarcón RM, Labrincha JA, Pontikes Y (2019) Use of modified bauxite residue-based porous inorganic polymer monoliths as adsorbents of methylene blue. J Clean Prod 227:877–889. https://doi.org/10.1016/j.jclepro.2019.04.084
Joseph CG, Yap YHT, Krishnan V, Puma GL (2019) Application of modified red mud in environmentally-benign applications: A review. Environ Eng Res. https://doi.org/10.4491/eer.2019.374
Ke WS, Zhang XC, Zhu F, Wu H, Zhang YF, Shi Y, Hartley W, Xue SG (2021) Appropriate human intervention stimulates the development of microbial communities and soil formation at a long-term weathered bauxite residue disposal area. J Hazard Mater 405:124689. https://doi.org/10.1016/j.jhazmat.2020.124689
Kong D, Wang Q, Song S (2014) Research on the preparation of polyaluminum ferric sulfate and the treatment of coal mine water. Int J Oil Gas Coal T 33:124–126. https://doi.org/10.13301/j.cnki.ct.2014.12.045
Kong XF, Jiang XX, Xue SG, Huang L, Hartley W, Chuan W, Li XF (2018) Migration and distribution of saline ions in bauxite residue during water leaching. T Nonferr Metal Soc 28:534–541. https://doi.org/10.1016/S1003-6326(18)64686-2
Kong D, Jiang R (2021) Preparation of polysilicate aluminum ferric sulfate by microwave heating of coal gangue acid leaching solution. Hydrometallurgy of China 40:155–158. https://doi.org/10.13355/j.cnki.sfyj.2021.02.013
Li YW, Luo XH, Li CX, Millar GJ, Jiang J, Xue SG (2019) Variation of alkaline characteristics in bauxite residue under phosphogypsum amendment. J Cent South Univ 26:361–372. https://doi.org/10.1007/s11771-019-4008-8
Li B, Liu Y, Zhao X, Ning P, Liu X, Zhu T (2021) O3 oxidation excited by yellow phosphorus emulsion coupling with red mud absorption for denitration. J Hazard Mater 403:123971. https://doi.org/10.1016/j.jhazmat.2020.123971
Lu RR, Zhang YH, Zhou FS, Wang XK, An Q, Meng ZL (2013) Novel polyaluminum ferric chloride composite coagulant from Bayer red mud for wastewater treat-ment. Desalin Water Treat 52:7645–7653. https://doi.org/10.1080/19443994.2013.831791
Ren J, Chen J, Guo W, Yang B, Qin XP, Du P (2019) Physical, chemical, and surface charge properties of bauxite residue derived from a combined process. J Cent South Univ 26:373–382. https://doi.org/10.1007/s11771-019-4009-7
Wang W, Pranolo Y, Cheng CY (2013) Recovery of scandium from synthetic red mud leach solutions by solvent extraction with D2EHPA. Sep Purif Techno 108:96–102. https://doi.org/10.1016/j.seppur.2013.02.001
Xue SG, Wu YJ, Li YW, Kong XF, Zhu F, William H, Li XF, Ye YZ (2019) Industrial wastes applications for alkalinity regulation in bauxite residue: A comprehensive review. J Cent South Univ 26:268–288. https://doi.org/10.1007/s11771-019-4000-3
Xue SG, Liu Z, Fan JR, Xue R, Guo Y, Chen W, Hartley W, Zhu F (2022) Insights into variations on dissolved organic matter of bauxite residue during soil-formation processes following 2-year column simulation. Environ Pollut 292:118326
Yang L, Ren Q, Ge S, Jiao Z, Zhan W, Hou R, Ruan X, Pan Y, Wang Y (2022) Metal(loid)s spatial distribution accumulation and potential health risk assessment in soil-wheat systems near a Pb/Zn smelter in Henan Province Central China. Int J Env Res Pub He 19(5):2527. https://doi.org/10.3390/ijerph19052527
Yuan S, Liu X, Gao P, Han Y (2020) A semi-industrial experiment of suspension magnetization roasting technology for separation of iron minerals from red mud. J Hazard Mater 394:122579. https://doi.org/10.1016/j.jhazmat.2020.122579
Zhao H, Li W, Niu ZP, Zhu XB, Xing BL (2020) Study on the preparation of polyaluminum ferric sulfate from red mud and its treatment of wastewater. Mater Rep 34:21038–21044. https://doi.org/10. 11896/cldb. 19050219
Zheng H, Jiang Z, Zhu J, Tan M, Feng L, Liu L, Chen W (2013) Study on structural characterization and algae-removing efficiency of polymeric aluminum ferric sulfate (PAFS). Desalin Water Treat 51:5674–5681. https://doi.org/10.1080/19443994.2012.758060
Zhou J, Ma S, Chen Y, Ning S, Wei Y, Fujita T (2021) Recovery of scandium from red mud by leaching with titanium white waste acid and solvent extraction with P204. Hydrometallurgy 204:105724. https://doi.org/10.1016/j.hydromet.2021.105724
Zhu G, Zheng H, Zhang Z, Tshukudu T, Zhang P, Xiang X (2011) Characterization and coagulation–flocculation behavior of polymeric aluminum ferric sulfate (PAFS). Chem Eng J 178:50–59. https://doi.org/10.1016/j.cej.2011.10.008
Zhu X, Li W, Guan X (2015) An active dealkalization of red mud with roasting and water leaching. J Hazard Mater 286:85–91. https://doi.org/10.1016/j.jhazmat.2014.12.048
Acknowledgements
This work has been supported by Hunan Provincial Key Research Plan Program of China (Grant Numbers 2021GK4059 and 2020SK2006), Natural Science Foundation of China (Grant Number 51804353) and Education Department of Hunan Province of China (Grant Number 18B195 and 17B276). The authors would like to extend special thanks to the editors and the anonymous reviewers for their constructive comments and suggestions for improving the quality of the paper.
Author information
Authors and Affiliations
Corresponding authors
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Lan, Z., Wan, S., Chen, R. et al. Fabrication of Polyaluminium Ferric Sulfate from Bauxite Residue for Efficient Removal of Cr(VI) from Simulated Wastewater. Bull Environ Contam Toxicol 109, 142–148 (2022). https://doi.org/10.1007/s00128-022-03494-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00128-022-03494-7