Skip to main content
Log in

Experimental Evidence for Metallurgical Modification Associated to Chunky Graphite in Heavy-Section Ductile Iron Castings

  • Published:
International Journal of Metalcasting Aims and scope Submit manuscript

Abstract

Heavy-section castings made of spheroidal graphite cast irons are known to be prone to graphite degeneracy. Upon the various degenerate forms of graphite reported in the literature, chunky graphite is the most common and detrimental one. A great deal of effort has been made for many years to prevent its formation but no convincing description of the factors controlling its appearance has been given so far.

In large-size castings, chunky graphite generally appears away from the surface and its occurrence is made evident on a metallographic section by a darker contrast. Because of this sharp and clear transition between the non-affected and the affected zones, several authors looked for chemical heterogeneities at the scale of the part but all concluded to the absence of macrosegregation.

This paper presents experimental evidence based on differential thermal analyses that metallurgical differences do exist in samples machined out of the affected and non-affected zones of a single cast block.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Elliott, R., Cast Iron Technology, Butterworths (1988).

  2. Javaid, A., Loper, C.R., “Production of Heavy-Section Ductile Cast Iron,” AFS Transactions, vol. 103, pp. 135–150 (1995).

    Google Scholar 

  3. Karsay, S.I., “Control of Graphite Structure in Heavy Ductile Iron Castings,” AFS Transactions, vol. 78, pp. 85–92 (1970).

    Google Scholar 

  4. Strizik, P., Jeglitsch, F., “Contribution to the Mechanism of Formation of Chunky Graphite,” AFS International Cast Metals Journal, vol. 1, pp. 23–30 (1976).

    Google Scholar 

  5. Liu, P.C., Li, C.L., Wu, D.H., Loper, C.R., “SEM Study of Chunky Graphite in Heavy Section Ductile Iron”, AFS Transactions, vol. 91, pp 119–126 (1983).

    Google Scholar 

  6. Asenjo, I., Lacaze, J., Larrañaga, P., Méndez, S., Sertucha, J., Suárez, R., “Microstructure Investigation of Small-Section Nodular Iron Castings with Chunky Graphite,” Key Engineering Materials, vol. 457, pp. 52–57 (2011).

    Article  Google Scholar 

  7. Gagné, M., Labrecque, C., Javaid, A.,“Effects of Wall Thickness on the Graphite Morphology and Properties of D5-S Austenitic Ductile Iron,” AFS Transactions, vol. 115, pp. 411–421 (2007).

    Google Scholar 

  8. Gagné, M., Argo, D., “Heavy Section Ductile Iron Castings — Part I: Structure and Properties,” Proceedings of the International Conference, Advanced Casting Technology, Easwaren J. ed., ASM Int., pp. 231–256 (1987).

  9. Källbom, R., Hamberg, K., Björkegren, L.-E., “Chunky Graphite in Ductile Iron Castings,” World Foundry Congress, paper 184 (2006).

  10. Prinz, B., Reifferscheid, K.J., Schulze, T., Döpp, R., Schürmann, E., “Investigation of Causes of Graphite Degenerations of SG Iron like Chunky Graphite,” Giessereiforschung, vol. 43, pp. 107–115 (1991).

    Google Scholar 

  11. Mendez, S., Lopez, D., Asenjo, I., Larranaga, P., Lacaze, J., “Improved Analytical Method for Chemical Analysis of Cast Irons Application to Castings with Chunky Graphite,” ISIJ International, vol. 51, pp. 242–249 (2011).

    Article  Google Scholar 

  12. Asenjo, I., Larrañaga, P., Sertucha, J., Suarez, R., Gomez, J.-M., Ferrer, I., Lacaze, J., “Effect of Mould Inoculation on the Formation of Chunky Graphite in Heavy-Section Spheroidal Graphite Cast Iron Parts,” International Journal of Cast Metals Research, vol. 20, pp. 319–324 (2007).

    Article  Google Scholar 

  13. Castro, M., Herrera, M., Cisneros, M.M., Lesoult, G., Lacaze, J., “Simulation of Thermal Analysis Applied to the Description of the Solidification of Hypereutectic SG Cast Irons,” International Journal of Cast Metals Research, vol. 11, pp. 369–374 (1999).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Lacaze, J., Asenjo, I., Méndez, S. et al. Experimental Evidence for Metallurgical Modification Associated to Chunky Graphite in Heavy-Section Ductile Iron Castings. Inter Metalcast 6, 35–42 (2012). https://doi.org/10.1007/BF03355476

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF03355476

Keywords

Navigation