Abstract
The research described herein is viewed as the first step toward the design and production of selectively reinforced aluminum MMC components.
The low density and high specific mechanical properties of aluminum metal matrix composites (MMC) make these alloys one of the most interesting material alternatives for the manufacture of lightweight parts for many types of vehicles. The automotive industry recognizes that “weight reduction and improved engine efficiency will make the greatest contribution to improved fuel economy with current powertrains” [1]. This is evidenced by their increased use of aluminum alloys in engine and chassis components.
Most components do not require the high performance capability of aluminum MMCs throughout their entirety. An un-reinforced cast alloy may accommodate the stresses in these areas. Reinforcement of only the high stress regions of a component is referred to as selective reinforcement. This approach to component design and manufacture optimizes the material for the application, reduces the cost of the cast MMC part, and reduces machining costs.
Similar content being viewed by others
References
Holt, D., Editorial, Automotive Engineering International, April 2000.
Donomoto, T., Funatani, K., Miura, N., Miyake, N., “Ceramic Fiber Reinforced Piston for High Performance Diesel Engines”, SAE Paper No. 830252, 1983.
Soave, R., Feran, G., Leites, J., Kuhn, C. and Gegel, G., “Development of a Fiber Reinforced Aluminum Piston for Heavy Duty Diesel Engines”, SAE Paper No. 940584, SAE International, March 1994.
Ebisawa, M. et al, “Production Process of Metal Matrix Composite (MMC) Engine Block”, SAE Paper 910835, 1991.
Hayashi, T., Ushio, H. & Ebisawa, M., “the Properties of Hybrid Fiber Reinforced Metal and Its Application for Engine Block”, SAE Paper 890557, 1989.
Ushio, H., et al, Japan Patent 4,817,578, 1989.
Köhler, E., Ludescher, F., Nieheus, J., Peppinghaus, D., “LOKASIL® Cylinder bore Surfaces Integrated Metal-Matrix Composite Solution for Aluminum Engine Blocks”, ATZ/MTZ Special Edition, Werkstoffe im Automobilbau, 1996.
Yamaguchi, J., “Corolla moves into the new century”, Automotive Engineering International, SAE International, February, pg. 21, 2001.
Coleman, Bob G., “Personal communication”, Engineered Fiber Solutions, Inc.
Mitra, R. & Mahajan, Y.R., “Interfaces in Discontinuously Reinforced Metal Matrix Composites: An Overview:, Bull. Mater. Sci., V. 18, No. 4, pp. 405–434 1995.
Buschmann, R., “Personal communication”, Thermal Ceramics, Incorporated.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Gegel, G.A., Weiss, D.J. Enabling Technology for the Design of Short-Fiber Reinforced Aluminum MMC Components. Inter Metalcast 1, 57–67 (2007). https://doi.org/10.1007/BF03355418
Published:
Issue Date:
DOI: https://doi.org/10.1007/BF03355418