Skip to main content
Log in

Thermal spraying II: Recent advances in thermal spray forming

  • Feature
  • Overview
  • Published:
JOM Aims and scope Submit manuscript

Abstract

Over the last 50 years, thermal spraying has evolved and is now capable of depositing free-standing materials onto mandrels at thicknesses exceeding 100 mm. Advances in processing (including high-velocity oxy-fuel, inert/chamber plasma spray, and improved powder compositions and morphologies) have combined to enable the successful implementation of thermal-spray forming for both monolithic and composite materials. This article, the second in a series on thermal-spray processes, describes some of the recent advances in the application of thermal-spray forming.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R.W. Smith, “Reactive Plasma Spray Forming for Advanced Materials Synthesis,” Powder Metallurgy International (PMJ), 25 (1) (New York: Springer Verlag, 1993), pp. 9–16.

    Google Scholar 

  2. R.W. Smith and R. Knight, “Thermal Spraying I: Powder Consolidation—From Coating to Forming,” JOM, 47 (8) (1995), pp. 32–39.

    Article  CAS  Google Scholar 

  3. M. Jackson et al., J. Metals, 1 (1981), p. 146.

    Google Scholar 

  4. S. Sampath and H. Herman, Thermal Spray Technology (Materials Park, OH: ASM, 1992).

    Google Scholar 

  5. P.G. Tsantrizos, “The Reactive Spray Forming Production of Titanium Aluminides in the Tail Flame of a DC Plasma Torch,” Proc. 13th Int′l. Thermal Spray Conf. (Materials Park, OH: ASM, 1992), pp. 195–199.

    Google Scholar 

  6. E. Muehlberger, Proc. 7th Int′l. Thermal Spray Conf. (London: Welding Inst., 1974), p. 245.

    Google Scholar 

  7. R.W. Smith, W.F. Schilling, and L.G. Peterson, Plasma Processing and Synthesis of Materials, ed. J. Szekely and D. Apelian (Pittsburgh, PA: MRS, 1984), pp. 30–217.

    Google Scholar 

  8. R.W. Smith et al., J. Metals, 33 (11) (1981), pp. 23.

    Google Scholar 

  9. R.W. Smith and Z.Z. Mutasim, “Reactive Plasma Spraying of Wear-Resistant Coatings,” J. Thermal Spray Tech., 1 (1) (Materials Park, OH: ASM, 1992), pp. 57–63.

    Google Scholar 

  10. T.N. Meyer et al., Proc. 8th. Int′l Symp. an Plasma Chemistry, IUPAC (1987), pp. 2006–2011.

    Google Scholar 

  11. S. Matsumoto, T. Kobayashi, and M. Hino, Proc. 8th. Int′l. Symp. on Plasma Chemistry, IUPAC, 4 (1987), pp. 2458.

    Google Scholar 

  12. M. Thorpe, Chemical Engineering (November 1991), pp. 54–57.

    Google Scholar 

  13. R.W. Smith et al., “Synthesis of Composite Materials by Reactive Plasma Spray Processing,” Proc. 5th National Thermal Spray Conf. (Materials Park, OH: ASM, 1993), pp. 439–444.

    Google Scholar 

  14. H. Zhu, Y.C. Lau, and E. Pfender, Mat. Sci. & Eng. A139 (New York: Elsevier, 1991), pp. 352.

    Google Scholar 

  15. C. Tsai et al., Proc. Third Int′l. Conf. on New Diamond Science and Technology (Diamond ′92) (Heidelberg, FRG: COMST, September 1992).

    Google Scholar 

  16. S.L. Girschick et al., “Diamond Deposition by Atmospheric-Pressure Induction Plasma: Effects of Impinging Jet Fluid Mechanics on Film Formation,” Diamond and Related Materials, 2 (1993), pp. 1090–1095.

    Google Scholar 

  17. U. Müller and E. Lugscheider, Proc. Third Int′l. Conf. an New Diamond Science and Technology (Diamond ′92) (Heidelberg, FRG: COMST, September 1992).

    Google Scholar 

  18. A.H. Bartlett et al., “Plasma Sprayed MoSi2/Al2O3, Laminate Composite Tubes as Lances in Pyrometallurgical Operations,” Industrial Heating, LXIII (1) (1996), pp. 3–36.

    Google Scholar 

  19. E. Fendler, R. Henne, and M. Lang, “The Production of Porous Layers for the Solid Oxide Fuel Cell by Vacuum Plasma Spraying,” Proc. 8th National Thermal Spray Conf. (Materials Park, OH: ASM, 1995), pp. 533–537.

    Google Scholar 

  20. R. Henne et al., “Production of Mo-Doped Raney Nickel Electrodes Applying Vacuum Plasma Spraying,” Proc. 13th International Thermal Spray Conf. (Materials Park, OH: ASM, 1992), pp. 817–824.

    Google Scholar 

  21. L.J. Westfall, “Thermal Spray: Advances in Coating Technology,” Proc. 2nd National Thermal Spray Conf. (Materials Park, OH: ASM, 1988), pp. 417.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Smith, R.W., Knight, R. Thermal spraying II: Recent advances in thermal spray forming. JOM 48, 16–19 (1996). https://doi.org/10.1007/BF03222912

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF03222912

Keywords

Navigation