Abstract
Molten cryolite is the main ingredient of the Hall-Héroult electrolyte. Additives are used to improve its chemical and physical properties. The ideal additive should decrease the solubility of reduced species in the melt and lower the liquidus temperature for improved Faradaic efficiency. It should increase, or at least not decrease, alumina solubility; increase electrical conductivity for better power efficiency; decrease density to provide better separation between the aluminum and the molten salt, and decrease vapor pressure to minimize fluoride loss. It should neither contain nor produce an ionic species with a lower discharge potential than aluminum (for the cation) or oxygen (for the anion). There is no ideal additive; hence, compromises are made. Alumina solubility and electrical conductivity are often sacrificed for improved Faradaic efficiency.
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Haupin, W. The influence of additives on Hall-Héroult bath properties. JOM 43, 28–34 (1991). https://doi.org/10.1007/BF03222717
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DOI: https://doi.org/10.1007/BF03222717