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Tip clearance effect on through-flow and performance of a centrifugal compressor

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Abstract

Numerical simulations have been performed to investigate tip clearance effect on through-flow and performance of a centrifugal compressor which has the same configuration of impeller with six different tip clearances. Secondary flow and loss distribution have been surveyed to understand the flow mechanism due to the tip clearance. Tip leakage flow strongly interacts with mainstream flow and considerably changes the secondary flow and the loss distribution inside the impeller passage. A method has been described to quantitatively estimate the tip clearance effect on the performance drop and the efficiency drop. The tip clearance has caused specific work reduction and additional entropy generation. The former, which is called inviscid loss, is independent of any internal loss and the latter, which is called viscous loss, is dependent on every loss in the flow passage. Two components equally affected the performance drop as the tip clearances were small, while the efficiency drop was influenced by the viscous component alone. The additional entropy generation was modeled with all the kinetic energy of the tip leakage flow. Therefore, the present paper can provide how to quantitatively estimate the tip clearance effect on the performance and efficiency.

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Abbreviations

Cp :

Specific heat at constant pressure

Cθ:

Absolute circumferential velocity

Cm :

Absolute meridional velocity

po :

Total pressure

R:

Universal gas constant

To :

Total temperature

W:

Relative velocity

ho :

Total enthalpy

\(\dot m\) :

Mass flow rate

S:

Entropy

t:

Tip clearance

u:

Impeller speed

v:

Velocity

β:

Relative flow angle

γ:

Specific heat ratio

η:

Efficiency

π:

Total to total pressure ratio,p 02/p01

τ:

Total to total temperature ratio.T 02/T01

ζ:

Viscous loss factor

Δ:

Increment

1:

Impeller inlet

2:

Impeller exit

m:

Meridional direction

n:

Normal direction in blade

l:

Leakage flow

lm:

Leading edge of main blade

tm:

Trailing edge of main blade

ls:

Leading edge of splitter

ts:

Trailing edge of splitter

*:

Value for zero tip clearance

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Correspondence to Hark-Jin Eum.

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Eum, HJ., Kang, YS. & Kang, SH. Tip clearance effect on through-flow and performance of a centrifugal compressor. KSME International Journal 18, 979–989 (2004). https://doi.org/10.1007/BF02990870

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  • DOI: https://doi.org/10.1007/BF02990870

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