Skip to main content
Log in

Influence of injection rate shaping on combustion and emissions for a medium duty diesel engine

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

This paper describes the effects of injection rate shaping on the combustion, fuel consumption and emission of NOX and soot of a medium duty diesel engine. The focus is on the influence of four different injection rate shapes; square type 1, square type 2, boot and ramp, with a variation of maximum injection pressure and start of injection (SOI). The experiments were carried out on a 1 liter single cylinder research diesel engine equipped with an amplifier-piston common rail injection system, allowing the adjustment of the injection pressure during the injection event and thus injection rate as desired. Two strategies to maintain the injected fuel mass constant were followed. One where rate shaping is applied at constant injection duration with different peak injection pressure and one strategy where rate shaping is applied at a constant peak injection pressure, but with variable injection duration. Injection rate shaping was found to have a large effect on the premixed and diffusion combustion, a significant influence on NOx emissions and depending on the followed strategy, moderate or no influence on soot emission. Only small effects on indicated fuel consumption were found.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Abbreviations

B:

A boot type of injection

CAD:

Crank Angle Degrees after top dead center

HRL:

Heat Release Law [J]

INOx :

Emission Index of Nitrous Oxides [gno /kgfuel]

IP:

Injection pressure [bar]

ISOOT:

Emission Index of soot [gsoot/kgfuel]

Logic SOI:

The start of injection programmed in engine control unit [CAD]

R:

A ramp type of injection

Real SOI:

The real start of injection [CAD]

RoHR:

Rate of Heat Release [J/CAD]

S1:

A normal square type of injection

S2:

A modified square type of injection

SOC:

Start of Combustion [CAD]

TDC:

Top Dead Center

References

  • Ahmad, T. and Plee, S. L., 1983, “Application of Flame Temperature Correlations to Emissions from a Direct-Injection Diesel Engine,”SAE paper, No. 831734.

  • Arcoumanis, C. and Baniasad, M.S., 1993, “Analysis of Consecutive Fuel Injection Rate Signals Obtained by the Zeuch anD Bosch Methods,”SAE paper, Np. 930921.

  • Baert, R. S. G., Beckman, D. E. and Veen, A., 1999, “Efficient EGR Technology for Future HD Diesel Engine Emission Targets,”SAE Paper, No. 1999-01-0837.

  • Beck, N. J. and Chen, S. K, 2000, “Injection Rate Shaping and High Speed Combustion Analysis—New Tools for Diesel Engine Combustion Development,”SAE paper, No. 2000-01-0705.

  • Bosch, W., 1966, “The Fuel Rate Indicator: A new Measuring Instrument for Display of the Characteristics of Individual Injection,”SAE paper, No. 660749.

  • Chomiak, J. and Karlsson, A., 1996, “Flame Liftoff in Diesel Sprays,”Twenty-Sixth Symposium (International) on Combustion/The Combustion Institute, pp. 2557–2564.

  • Christian, R., Knopf, F., Jasmek, A. and Schindler, W., 1993, “A New Method for the Filter Smoke Number Measurement with Improved Sensitivity,” (in German),MTZ 54, pp. 16–22.

  • Desantes, J. M., Arrégle, J., Molina, S., 2000, “Influence of the EGR Rate, Oxygen Concentration and Equivalent Fuel/Air Ratio on the Combustion Behaviour and Pollutant Emissions of a Heavy Duty Diesel Engine,”SAE Paper, No. 2000-01-1813.

  • Erlach, H. et al, 1995, “Pressure Modulated Injection and its Effect on Combustion and Emissions of a HD Diesel Engine,”SAE paper, No. 952059.

  • García, J., Gil, A. and Estellés, V., 2000, “Theoretical and Experimental Model for the Burnt Products of Combustion Temperature Calculating on Direct Injection Diesel Engines,” (in Spanish),XIV Congreso Nacional de Ingeniería Mecánica, Anales de Ingeniería Mecánica, Año 13, Vol. 2, pp. 2023–2028.

    Google Scholar 

  • Heywood, J. B., 1988,Internal Combustion Engine Fundamentals, McGraw-Hill, New York.

    Google Scholar 

  • Ishida, M., Ueki, H., Matsumura, N., Yamaguchi, M. and Luo, G. F., 1996, “Diesel Combustion Analysis Based on Two Zone Model (Comparison Between Model Analysis and Experiment),”JSME Int. Journal, Series B, Vol. 39, No. 1, pp. 185–192.

    Google Scholar 

  • Ishiwate, H. et al., 1994, “Recent Progress in Rate Shaping Technology for Diesel In-line Pumps,”SAE paper, No. 940194.

  • Jeongkuk, Y. et al., 2004, “A Study on the Behavior of Evaporating Diesel Spray Using LIEF Measurement and KIVA code,”KSME I. J., Vol. 18, No. 12, pp. 2303–2309.

    Google Scholar 

  • Jinwook, L. and Kyoungdoug, M., 2005, “Effects of Needle Response on Spray Characteristics in High Pressure Injector Driven by Piezo Actuator for Common-Rail Injection System,”KSME I. J., Vol. 19, No. 5, pp. 1194–1205.

    Google Scholar 

  • Jinwook, L., Kyoungdoug, M., Kernyong, K. and Choongsik, B., 2006, “Hydraulic Simulation and Experimental Analysis of Needle Response and Controlled Injection Rate Shape Characteristics in a Piezo-Driven Diesel Injector,”SAE paper, No. 2006-01-1119.

  • Juneja, H., Ra, Y. and Reitz, R. D., 2004, “Optimization of Injection Rate Shape Using Active Control of Fuel Injection,”SAE paper, No. 2004-01-0530.

  • Kato, T. et al, 1998, “Common Rail Fuel Injection System for Improvement of Engine Performance on Heavy-Duty Diesel Engine,”SAE paper, No. 980806.

  • Kazuhiro, A. and Uoshiki T., 2001, “Mechanism of the Smokeless Rich Diesel Combustion by Reducing Temperature,”SAE paper, No. 2001-01-0655.

  • Kobori, S., Kamimoto, T. and Aradi, A., 2000, “A Study of Ignition Delay of Diesel Fuel Sprays,”Int.J. Engine Research, Vol. 1, No. 1, pp. 29–39.

    Article  Google Scholar 

  • Kohketsu, S., Tanabe, K. and Mori, K., 2000, “Flexibly Controlled Injection Rate Shape with Next Generation Common Rail System for Heavy-Duty DI Desel Engines,”SAE paper, No. 2000-01-0705.

  • Kyu Keun, S., Sang Cherl, S. and Jang Heon, K., 2005, “Effect of the Injection Parameters on Diesel Spray Characteristics,”KSME I. J., Vol. 19, No. 6, pp. 1321–1328.

    Google Scholar 

  • Lapuerta, M., Armas, O. and Bermúdez, V., 2000, “Sensitivity of Diesel Engine Thermodynamic Cycle Calculation to Measurement Errors and Estimated Parameters,”Applied Thermal Engineering, Vol. 20, No. 9, pp. 843–861.

    Article  Google Scholar 

  • Lapuerta, M., Armas, O. and Hernúndez, J. J., 1999, “Diagnostic of D. I. Diesel Combustion from In-Cylinder Pressure Signal by Estimation of Mean Thermodynamic Properties of the Gas,”Applied Thermal Engineering, Vol. 5, pp. 513–519.

    Article  Google Scholar 

  • Lavoie, G., Heywood, J. and Keck, J., 1970, “Experimental and Theoretical Study of Nitric Oxide Formation in Internal Combustion Engines,” Combusion Science and Technology, Vol. 1, pp. 313–326.

    Article  Google Scholar 

  • Nehmer, D. A. and Reitz, R. D., 1994, “Measurement of the Effect of Injection Rate and Split Injections on Diesel Engine Soot and NOX Emissions,”SAE paper, No. 940668.

  • Payri, R., Salvador, F. J., Gimeno, J. and Soare, V., 2005, “Determination of Diesel Sprays Characteristics in Real Engine in-Cylinder Air Density and Pressure Conditions,”KSME I. J., Vol. 19, No. 11, pp. 2040–2052.

    Google Scholar 

  • Pierpont, D. A., Montgomery, D. T. and Reitz, R.D., 1995, “Reducing Paniculate and NOX Using Multiple Injections and EGR in a D. I. Diesel,”SAE Paper, No. 950217.

  • Rosseel, E. and Sierens, R., 1996, “The Physical and the Chemical Part of the Ignition Delay in Diesel Engines,”SAE paper, No. 961123.

  • Schwarz, V. et al., 1999, “Analysis of Mixture Formation, Combustion and Pollutant Formation in HD Diesel Engines Using Modern Optical Diagnostics and Numerical Simulation,”SAE paper, No. 1999-01-3647.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Molina.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Benajes, J., Molina, S., De Rudder, K. et al. Influence of injection rate shaping on combustion and emissions for a medium duty diesel engine. J Mech Sci Technol 20, 1436–1448 (2006). https://doi.org/10.1007/BF02915967

Download citation

  • Received:

  • Revised:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02915967

Key Words

Navigation