Bifunctional catalysis of Mo/HZSM-5 in the dehydroaromatization of methane with CO/CO₂ to benzene and naphthalene

Abstract

The catalytic dehydrocondensation of methane to aromatics such as benzene and naphthalene was studied on the Mo carbide catalysts supported on micro- and mesoporous materials such as HZSM-5 (0.6 nm) and FSM-16 (2.7 nm). The Mo catalysts supported on H-ZSM-5 having appropriate micropores (0.6 nm size) and Si/Al ratios (20-70) exhibit higher yields (90-150 nmol/g-cat/s) and selectivities (higher than 74% on the carbon basis) in methane conversion to aromatic products such as benzene and naphthalene at 973 K and 1 atm, although they are drastically deactivated because of substantial coke formation. It was demonstrated that the CO/CO₂ addition to methane effectively improves the catalyst performance by keeping a higher methane conversion and selectivities of benzene formation in the prolonged time-on-stream. The oxygen derived from CO and CO₂ dissociation suppresses polycondensation of aromatic products and coke formation in the course of methane conversion. XAFS and TG/DTA/mass-spectrometric studies reveal that the zeolite-supported Mo oxide is endothermally converted under the action of methane around 955 K to nanosized particles of molybdenum carbide (Mo₂C) (Mo-C, coordination number = 1,R- 2.09 å; Mo-Mo, coordination number = 2.3–3.5;R = 2.98 å). The SEM pictures showed that the nanostructured Mo carbide particles are highly dispersed on and inside the HZSM-5 crystals. On the other hand, it was demonstrated by IR measurements of pyridine adsorption that the Mo/HZSM-5 catalysts having the optimum SiO₂/Al₂O₃ ratios around 40 show the maximum Brönsted acidity among the catalysts with the SiO₂/Al₂O₃ ratios of 20–1900. There is a close correlation between the activity of benzene formation in the methane aromatization and the Brönsted acidity of HZSM-5 due to the bifunctional catalysis.