Skip to main content
Log in

Improvement of separation process of synthesizing MIBK by the isopropanol one-step method

  • Published:
Korean Journal of Chemical Engineering Aims and scope Submit manuscript

Abstract

The separation process of synthesizing MIBK (methyl isobutyl ketone) by an isopropanol one-step method, in which the multi-component mixture contains AC (acetone), IPA (isopropanol), water, MIBK, MIBC (methyl isobutyl carbinol), DIBK (di-isobutyl ketone), etc., was studied. As a high-purity of MIBK over 99.5 wt% is required in industry, the development of an effective separation method is urgent. In this work, first, by means of VLE (vapor-liquid equilibrium) experiments and PROII simulation, the possible azeotropes formed in the investigated system were tested. Then, the separation process was simulated with the result that the calculated and designed values were in good agreement, which indicated that the calculated results were reliable. On this basis, the original separation process was improved. In the original separation process, the yield of MIBK for a concentration of MIBK over 99.5 wt% was small, only 32.5%. In the improved separation process (step two), two columns (one extractive distillation column and the other solvent recovery column) were added and some simplification was made so as to recycle MIBK. In this case the yield of MIBK was 91.7%. Moreover, about 27.6% water stream per kilogram MIBK product is saved.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Arlt, W., Spuhl, O. and Klamt, A., “Challenges in thermodynamics,”Chem. Eng. Proc.,43, 221 (2004).

    Article  CAS  Google Scholar 

  • Blanco, B., Sanz, M. T., Beltran, S., Cabezas, J. L. and Coca, J., “Vaporliquid equilibria for the ternary system benzene+n-heptane+N,N-dimethylformamide at 101.33 kPa,”Fluid Phase Equilib.,175, 117 (2000).

    Article  CAS  Google Scholar 

  • Chen, L. L.,Solvent handbook, Chemical Industry Press, Beijing (1997).

    Google Scholar 

  • Cosimo, J. I. D., Torres, G. and Apesteguia, C. R., “One-step MIBK synthesis: a new process from 2-propanol,”J. Catal.,208, 114 (2002).

    Article  Google Scholar 

  • Ko, M. S., Na, S., Cho, J. and Kim, H., “Simulation of the aromatic recovery process by extractive distillation,”Korean J. Chem. Eng.,19, 996 (2002).

    Article  CAS  Google Scholar 

  • Lei, Z. G., Wang, H. Y., Zhou, R. Q. and Duan, Z. T., “Influence of salt added to solvent on extractive distillation,”Chem. Eng. J.,87, 149 (2002a).

    Article  CAS  Google Scholar 

  • Lei, Z. G., Zhou, R. Q. and Duan, Z. T., “Process improvement on separating C4 by extractive distillation,”Chem. Eng. J.,85, 379 (2002b).

    Article  CAS  Google Scholar 

  • Lei, Z. G., Li, C. Y. and Chen, B. H., “Extractive distillation: a review,”Sep. Purif. Rev.,32, 121 (2003a).

    Article  CAS  Google Scholar 

  • Lei, Z. G., Li, C. Y. and Chen, B. H., “Comments on the paper ’simulation of the aromatic recovery process by extractive distillation’ (Ko, M., Na, S., Cho, J. and Kim, H.,Korean J. Chem. Eng., 19,996 (2002),” Korean J. Chem. Eng., 20,1077 (2003b).

  • Lei, Z. G., Chen, B. H. and Ding, Z. W.,Special distillation processes, Elsevier, Amsterdam, 1 (2005).

    Google Scholar 

  • Li, J. W., Lei, Z. G., Ding, Z. W., Li, C. Y. and Chen, B. H., “Azeotropic distillation: a review of mathematical models,”Sep. Purif. Rev.,34, 87 (2005a).

    Article  CAS  Google Scholar 

  • Li, J. W., Lei, Z. G., Li, C. Y. and Chen, B. H., “Comments on special distillation processes,”Korean J. Chem. Eng.,22, 617 (2005b).

    Article  Google Scholar 

  • Liang, C., “Production and market analysis of methyl isobutyl ketone,”Mod. Chem. Ind. (China),19(9), 36 (1999).

    CAS  Google Scholar 

  • Lin, K. H. and Ko, A. N., “Na Promotion of Pd/MgO catalysts for lowpressure one-step synthesis of MIBK from acetone+H2,”Appl. Catal. A-Gen.,147, L259 (1996).

    Article  CAS  Google Scholar 

  • Mattos, L. V., Noronha, F. B. and Monteiro, J. L. F., “Bifunctional metal/ base catalysts (Pt/X) for the direct synthesis of MIBK from acetone,”J. Catal.,209, 166(2002).

    Article  CAS  Google Scholar 

  • Mulas, G., Deledda, S. and Cocco, G., “The mechanochemical conversion of acetone to methyl isobutyl ketone over Cu-Mg based substrates,”Mater. Sci. Eng. A-Struct. Mater. Prop. Microstruct. Process,267, 214(1999).

    Google Scholar 

  • Narayanan, S. and Unnikrishnan, R., “Selective hydrogenation of acetone to methyl isobutyl ketone (MIBK) over Co-precipitated Ni/ Al2O3 catalysts,”Appl. Catal. A-Gen.,145, 231 (1996).

    Article  CAS  Google Scholar 

  • Resa, J. M., Gonzalez, C., Betolaza, M. A. and Ruiz, A., “Behaviour of butyl ether as entrainer for the extractive distillation of the azeotropic mixture propanone+dissopropyl ether. isobaric VLE data of the azeotropic components with the entrainer,”Fluid Phase Equilib.,156, 89 (1999).

    Article  CAS  Google Scholar 

  • Wang, X. Q., “Production technology and application of methyl isobutyl ketone,”Petrochem. Technol. (China),31, 393 (2002).

    CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhigang Lei.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Lei, Z., Li, J., Li, C. et al. Improvement of separation process of synthesizing MIBK by the isopropanol one-step method. Korean J. Chem. Eng. 23, 264–270 (2006). https://doi.org/10.1007/BF02705725

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02705725

Key words

Navigation