Skip to main content
Log in

Mathematical modeling of an aluminum casting furnace combustion chamber

  • Published:
Metallurgical Transactions B Aims and scope Submit manuscript

Abstract

A mathematical model has been developed for the combustion chambers of aluminum casting furnaces by combining the fluid flow code PHOENICS with a zone model for the radiative heat transfer analysis and a simplified flame model. It offers flexibility in specifying the size and the combustion and heat transfer characteristics of the furnace. Thus, the model can be used to study a combustion chamber under different operating conditions and for different design op-tions. This paper presents the model and describes the coupling mechanism between PHOENICS and the zone method. Various case studies have been carried out for a 72-ton melter-holder. Results are presented which show the negative effect of ambient air inleakage on furnace per-formance as an application example.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R.T. Bui and A. Charette:Hot Metal Furnace Modelling (in French), Progress Report to Alcan Int. Ltd., no. 12, Jan. 1988.

  2. R.T. Bui and J. Perron:Metall. Trans. B, 1988, vol. 19B pp. 171–80.

    Article  Google Scholar 

  3. T. Bourgeois: Master's Thesis (in French), University of Quebec at Chicoutimi, Chicoutimi, Canada, 1988.

    Google Scholar 

  4. D.M. Himmelblau:Basic Principles and Calculations in Chem- ical Engineering, 2nd ed., Prentice-Hall Inc., Englewood Cliffs, NJ, 1967, pp. 443–47.

    Google Scholar 

  5. H.C. Hottel and A.F. Sarofim:Radiative Transfer, McGraw-Hill, New York, NY, 1967, pp. 159–70; 467−8.

    Google Scholar 

  6. Y.S. Kocaefe, A. Charette, R.T. Bui, and W. Stevens: Light Metals, 1987, pp. 827−31.

  7. T. Nakamura, T. Omori, K. Yasusawa, I. Nakamachi, and H. Taniguchi:Numerical Methods in Thermal Problems, Pine- ridge Press, Swansea, 1987, vol. 5, part 1, pp. 845–56.

    Google Scholar 

  8. S.V. Patankar:Numerical Heat Transfer and Fluid Flow, McGraw- Hill, New York, NY, 1980, pp. 25–40.

    Google Scholar 

  9. L. Post:Numerical Methods in Thermal Problems, Pineridge Press, Swansea, 1987, vol. 5, part 1, pp. 884–95.

    Google Scholar 

  10. H.I. Rosten and D.B. Spalding: Report No. TR/100, CHAM Ltd., London, 1986.

  11. R.S. Siddall:J. Inst. of Fuel, 1974, vol. 47, pp. 101–09.

    Google Scholar 

  12. F.R. Steward and K.N. Tennankore:J. Inst. of Energy, 1979, vol. 52, pp. 107–14.

    Google Scholar 

  13. F.R. Steward and Y.S. Kocaefe:Proc. 7th Int. Heat Transfer Conf, 1982, vol. 2, pp. 553–58.

    Google Scholar 

  14. D.N. Trivic: Ph.D. Thesis, University of New Brunswick, Fredericton, Canada, 1987.

    Google Scholar 

  15. J.R. Welty, C.E. Wicks, and R.E. Wilson:Fundamentals of Mo- mentum, Heat and Mass Transfer, 2nd ed., John Wiley and Sons, New York, NY, 1976, p. 734.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Additional information

T. BOURGEOIS, Formerly Graduate Student.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Bourgeois, T., Bui, R.T., Charette, A. et al. Mathematical modeling of an aluminum casting furnace combustion chamber. Metall Trans B 20, 421–429 (1989). https://doi.org/10.1007/BF02696993

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02696993

Keywords

Navigation