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Soda slag system for hot metal dephosphorization

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Abstract

Phosphorus partition ratios between Na2O-SiO2-PO2.5 slags and carbon saturated iron have been measured as a function of slag composition at 1200 °C. To avoid excessive Na2O loss by reaction with carbon, the initial slag-metal interfacial area was increased by using a powder mixture of slag and metal to reduce the time for the equilibrium. The results indicate that phosphorus partition ratios, Lp, are relatively high, about 20 for an equimolar slag (X Na 2 O/X S 1 O 2 = 1) and are independent of P level in the slag. The phosphate capacity and the activity coefficients of PO2.5 and FeO for these slags are calculated from the experimental results using available thermodynamic data. The oxygen potential at the slag-metal interface was found not to be controlled by Si in metal under an Ar atmosphere or by CO partial pressures in CO-Ar mixtures. Experimental results and thermodynamic calculations show thatP O 2 at the interface between Na2O-SiO2 slags and carbon saturated iron is controlled by the C-CO equilibrium where the CO pressure is determined by C-Na2O equilibrium for which the CO pressure is close to 1 atmosphere in all cases.

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Pak, J.J., Fruehan, R.J. Soda slag system for hot metal dephosphorization. Metall Trans B 17, 797–804 (1986). https://doi.org/10.1007/BF02657143

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