Abstract
To provide a basis for estimating fatigue life in large rotating generator shafts subjected to transient oscillations, a study is made of fatigue crack propagation in Mode III (anti-plane shear) in torsionally-loaded spheroidized AISI4340 steel, and results compared to analogous behavior in Mode I. Torsional S/N curves, determined on smooth bars containing surface defects, showed results surprisingly close to expected unnotched Mode I data, with lifetime increasing from 104 cycles at nominal yield to 106 cycles at half yield. Fatigue crack growth rates in Mode III, measured on circumferentially-notched samples, were found to be slower than in Mode I, although still power-law related to the alternating stress intensity(△K III) for small-scale yielding. Mode III growth rates were only a small fraction (0.002 to 0.0005) of cyclic crack tip displacements(△CTD III) per cycle, in contrast to Mode I where the fraction was much larger (0.1 to 0.01). A micromechanical model for Mode III growth is proposed, where crack advance is considered to take place by a Mode II coalescence of cracks, initiated at inclusions ahead of the main crack front. This mechanism is consistent with the crack increment being a small fraction of △CTDIII per cycle.
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Formerly with Massachusetts Institute of Technology, Cambridge, MA
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Ritchie, R.O., McClintock, F.A., Nayeb-Hashemi, H. et al. Mode III fatigue crack propagation in low alloy steel. Metall Trans A 13, 101–110 (1982). https://doi.org/10.1007/BF02642420
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DOI: https://doi.org/10.1007/BF02642420