Abstract
The integration of metal forming and metal removal operations in a single flexible manufacturing cell will advance further the area of application of the flexible manufacturing system and will contribute to the flexible automation of traditionally high volume applications. Forming operations will first be employed to achieve a near net shape of the components, so that only a minimum of subsequent machining operations will be required to manufacture the final forms. The efficient use of these systems depends considerably on the proper design of the system. A simulation model written in the PASCAL language is presented, capable of simulating a mixed type FMC. With the aid of this model the effect of the batch size and the carrying capacity of the pallets on utilisation of the machine tool and the throughput times of the orders is examined.
Similar content being viewed by others
References
N. G. Bilalis and A. G. Mamalis, “The flexible manufacturing systems (FMS) in metal removal processing: an overview”,Journal of Applied Metalworking,3(4), pp. 400–409, 1985.
A. G. Mamalis and N. G. Bilalis, “Flexible manufacturing systems in metal forming”,Journal of Applied Metalworking,4(2), pp. 130–142, 1986.
J. T. Benzinger, “Flexible automated manufacturing of flat sheet metal components in low quantities”,Proceedings of 3rd International Conference on FMS, Boeblingen, W. Germany, pp. 250–262, 1984.
K. Lange, “Flexible manufacturing systems for metal working”,Proceedings of 1st International Conference on Technology of Plasticity, Tokyo, pp. 434–445, 1984.
K. Lange, “Cost minimisation in small quantity production of stepped shafts by combined NC-radial forging and NC-turning. A new approach to flexible manufacturing systems”,Annals of the CIRP,34(2), pp. 549–555, 1985.
A. N. Bramley, Private communication, University of Bath, June 1988.
R. Bell and N. G. Bilalis, “Loading and control strategies for an FMS for rotational parts”,Proceedings of 1st International Conference on FMS, Brighton, UK, pp. 77–87, 1982.
N. G. Bilalis and A. G. Mamalis, “On the design and control of FMS and rotational parts”,Proceedings of 12th NAMRC, Houghton, Michigan USA, pp. 480–486, 1984.
A. G. Mamalis, N. G. Bilalis and M. J. Kostantinidis, “On simulation modelling for FMS”,Simulation,48(1), pp. 19–23, (1987).
A. G. Mamalis, N. G. Bilalis and M. J. Kostantinidis, “Analysis of tool flow system requirements for an FMS”,Proceedings of 28th MTDR Conference, Manchester, UK, pp. 191–198, 1987.
T. C. E. Cheng, “AGV dispatching in an FMS”,International Journal of Operation and Production Management,7 (1), pp. 62–73, 1987.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Mamalis, A.G., Bilalis, N.G. & Ganovsky, V.S. Simulation of flexible automated systems for the discrete production of metal components by forging and machining. Int J Adv Manuf Technol 7, 44–50 (1992). https://doi.org/10.1007/BF02602950
Accepted:
Issue Date:
DOI: https://doi.org/10.1007/BF02602950