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An experimental investigation on torsional oscillations in constant velocity two-Cardan-joint drives

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Sommario

Il lavoro riferisce i risultati di una serie di prove sistematiche effettuate con una apparecchiatura sperimentale appositamente costruita, e intese a verificare le condizioni di stabilità delle oscillazioni torsionali autoeccitate in trasmissioni omo cinetiche a doppio giunto di Cardano.

Per un angolo di inclinazione di 30° con diversi valori dello smorzamento e facendo variare la velocità di rotazione entro una gamma comprendente i valori critici corrispondenti alla risonanza con la pulsazione naturale del sistema e alle sure frazioni 1/2 e 1/3, i rilievi sperimentali appaiono in buon accordo con le previsioni teoriche, in particolare con quelle della teoria non-lineare.

Essi rivelano in effetti ampiezze di vibrazione molto più grandi del normale in prossimità dei valori critici. Tuttavia esistono interessanti divergenze: i fenomeni di jump e di isteresi sulle curve di risposta si presentano con modalità diverse da quelle previste teoricamente e lo smorzamento sembra avere in realtà un'efficacia molto inferiore al previsto nel ridurre le ampiezze delle oscillazioni e l'estensione delle zone critiche.

Summary

The paper reports experimental results from a series of systematic tests carried out by means of a specially built testing apparatus, and aimed at verifying stability conditions for self-excited torsional oscillations in constant-velocity two-Cardan-joint drives. For a 30° misalignement, with different dampings and varying the revolving speed over a range taking in the critical values corresponding to resonance with the system's natural frequency and to its 1/2 and 1/3 fractions, the experimental findings appear in good agreement with theoretical predictions, expecially with the ones from non-linear theory.

In fact they show steady almost periodic oscillations having amplitude by far higher than normal in the vicinity of critical speed values. There are however some noteworthy discrepancies: jump and hysteresis phenomena on the response curves turn out to have different peculiarities from those theoretically predicted and damping appears to have a much smaller effectiveness than predicted in reducing oscillation amplitudes and critical regions extension.

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Abbreviations

α :

Misalignement angle of the intermediate shaft with reference to the end shafts (parallel to each other)

ω:

Revolving speed of the shafting

\(\left. \begin{gathered} \phi _1 = \omega t \hfill \\ \phi _2 = \phi \hfill \\ \end{gathered} \right\}\) :

Input and output shaft rotation angles

\(\theta = \phi _2 - \phi _1 = \phi - \omega t\) :

Relative motion of the output shaft with reference to the input one

k :

Torsional stiffness of the intermediate shaft

h :

Torsional stiffness of the shafting (misaligned and rotated) i.e. restoring torque coefficient on the output shaft

J :

Mass moment of inertia of the flywheel-like masses rotating with output shaft

\(\Omega _n = \sqrt {\frac{k}{J}} \) :

Natural circular frequency of the system

\(v_n = \sqrt {\frac{{\Omega _n }}{{2\pi }}} \) :

Natural frequency of the system

\(\eta = \frac{\omega }{{\Omega _n }}\) :

Typical ratio of the revolving speed

s :

Coefficient of torsional viscous resistance on the output shaft

\(\gamma = \frac{s}{{2J\Omega _n }}\) :

Viscous damping coefficient of the system

\(\Gamma = \ln \frac{{\theta _m }}{{\theta _{m + 1} }}\) :

Logaritmic decrement of the damped oscillations

i :

Excitation current of the damping device.

Bibliografy

  1. A. Costa:Torsional Oscillations in constant-velocity drives incorporating two Cardan joints: the present state of knowledge and the design of an experimental research, in «Meccanica», n. 4, 1982.

  2. A. Dornig:Instabilità dinamiche nelle macchine dovute alla presenza di trasmissioni a doppio giunto cardanico, In «Rivista di Ingegneria», n. 7, luglio 1965.

  3. B. Porter, R.W. Gregory:Nonlinear torsional oscillations of system incorporating a Hooke's joint, in «Journ. Mech. Eng. Sc.», 1963, n. 2.

  4. N.W. Mc Lachlan:Ordinary non-linear differential equations in engineering and physical science, Oxford, Clarendon Press, 1950.

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  5. W.J. Cunningham:Introduction to non-linear analysis, McGraw Hill, 1958.

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Costa, A., Davoli, P. An experimental investigation on torsional oscillations in constant velocity two-Cardan-joint drives. Meccanica 18, 34–53 (1983). https://doi.org/10.1007/BF02156099

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  • DOI: https://doi.org/10.1007/BF02156099

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