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Residence time distribution of liquid phase in an external-loop airlift bioreactor

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Abstract

The residence time distribution analysis was used to investigated the flow behaviour in an external-loop airlift bioreactor regarded as a single unit and discriminating its different sections. The experimental results were fitted according to plug flow with superimposed axial dispersion and tank-in-series models, which have proved that it is reasonable to assume plug flow with axial dispersion in the overall reactor, in riser and downcomer sections, as well, while the gas separator should be considered as a perfectly mixed zone. Also, the whole reactor could be replaced with 105-30 zones with perfect mixing in series, while its separate zones, that is the riser with 104-27, the downcomer with 115-35 and the gas separator with 25-5 perfectly mixed zones in series, respectively, depending on gas superficial velocity, AD/AR ratio and the liquid feed rate.

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Abbreviations

A D :

cross sectional area of downcomer (m2)

A R :

cross sectional area of riser (m2)

A 1 A 2 :

length of connecting pipes (m)

Bo :

Bodenstein number (Bo=vL·L/D ax (-)

C :

concentration (kg m–3)

C :

residence time distribution function

C 0 :

coefficientEquation (12)

C r :

dimensionless concentration

D D :

diameter of downcomer (m)

D R :

diameter of riser column (m)

D ax :

axial dispersion coefficient (m2s–1)

H d :

height of gas-liquid dispersion (m)

H L :

height of clear liquid (m)

i :

number of complete circulations

L :

length of path (m)

m :

order of moments

N eq :

number of perfectly mixed zones in series

n c :

circulating number

Q c :

recirculating liquid flow rate (m3 s–1)

q F :

liquid feed flow rate (m3s–1)

Q G :

gas flow rate (m3s–1)

Q T :

total liquid flow rate (m3s–1)

r :

recycle factor

s :

exponent inEquation (12) regarded as logarithmic decrement of the oscillating part of RTD curve

t :

time (s)

t C :

circulation time (s)

t s :

mean residence time (s)

t 99 :

time necessary to remove 99% of the tracer concentration (s)

V A :

volume of connecting pipes (m3)

V D :

volume of downcomer (m3)

V L :

liquid volume in reactor (m3)

V R :

volume of riser (m3)

V LD :

linear liquid velocity in downcomer (m s–1)

V LR :

linear liquid velocity in riser (m s–1)

V SLD :

superficial liquid velocity in downcomer (m s–1)

V SLR :

superficial liquid velocity in riser (m s–1)

x :

independent variable inEquation (1)

¯x :

mean value of x

z :

axial coordinate

ɛ GR :

gas holdup in riser

μ m(x) :

central moment of m order

σ 2 :

variance

τ :

dimensionless time

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Gavrilescu, M., Tudose, R.Z. Residence time distribution of liquid phase in an external-loop airlift bioreactor. Bioprocess Engineering 14, 183–193 (1996). https://doi.org/10.1007/BF01464733

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