Abstract
In this paper a new strategy for 5-axis machining of complex surfaces is presented. The method uses curvature alignment and matching between the design surface and the cutting tool to improve surface finish and reduce machining time. The method is implemented on two configurations of 5-axis machines, and used to machine a test surface. The results of the tests show a considerable improvement over conventional 3-axis machining.
Similar content being viewed by others
References
G. Farin,Curves and Surfaces for CAGD, Academic Press, San Diego, CA, 1992.
I. D. Faux and M. J. Pratt,Computational Geometry for Design and Manufacture, Ellis Horwood, West Sussex, UK, 1979.
M. Hoska,Modeling of Curves and Surfaces in CAD/CAM, Springer-Verlag, Berlin, Heidelberg, 1992.
US Department of Commerce,The Initial Graphics Exchange Specifications (IGES) Version 5.0, NISTIR 4412, 1990.
T. Altan, B. W. Lilly, J. P. Kruth, W. König, H. K. Tönshoff, C. A. van Luttervelt and A. B. Khairy, “Advanced techniques for die and mold manufacturing”,Annals of the CIRP,42(2), pp. 707–715, 1993.
H. D. Cho, Y. T. Jun and M. Y. Yang, “Five-axis CNC milling for effective machining of sculptured surfaces”,International Journal of Production Research,31(11), pp. 2259–2573, 1993.
G. W. Vickers, S. Bedi and R. Haw, “The definition and manufacture of compound curvature surfaces using G-surf”,Computers in Industry,6(3), pp. 173–183, 1985.
G. W. Vickers and K. Quan, “Ball-mills versus end-mills for curved surface machining”,ASME Journal of Engineering for Industry,111(22), February 1989.
C. G. Jensen and D. C. Anderson, “Accurate tool placement and orientation for finish surface machining”,Journal of Design and Manufacturing,3(4), pp. 251–261, 1993.
C. G. Jensen, S. H. Mullins and D. C. Anderson, “Scallop elimination based on precise 5-axis tool placement, orientation, and step-over calculations”,ASME Advances in Design Automation, DE65(2), pp. 535–544, 1993.
S. Bedi, S. Gravelle and Y. H. Chen, “Principle curvature alignment technique for machining complex surfaces”,ASME Journal of Engineering for Industry (submitted).
S. Sakamoto and I. Inasaki, “Analysis of generating motion for five-axis machining centers”,Transactions of NAMRI/SME,21, pp. 287–293, 1993.
K. I. Kim and K. Kim, “Parametric tool path planning based on new variable step strategy for sculptured surfaces”,Transactions of NAMRI/SME,21, pp. 95–102, 1993.
P. Broomhead and M. Edkins, “Generating NC data at the machine tool for the manufacture of free-form surfaces”,International Journal of Production Research,24(1), pp. 1–14, 1986.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Rao, N., Bedi, S. & Buchal, R. Implementation of the principal-axis method for machining of complex surfaces. Int J Adv Manuf Technol 11, 249–257 (1996). https://doi.org/10.1007/BF01351282
Issue Date:
DOI: https://doi.org/10.1007/BF01351282