Skip to main content
Log in

A virtual testbed for the life-cycle design of automated manufacturing facilities

  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

A large-scale automated manufacturing facility employs various types of automated machines and equipment including material handling and material processing systems. It typically involves extremely complicated operations to achieve the desired performance with less or no manual labour. Design of such a complete system requires a series of difficult design and implementation tasks. This paper describes a virtual testbed to support the life-cycle design of large-scale automated manufacturing facilities such as the postal mail process facility and gear manufacturing factory. The architecture of the virtual testbed is based on the extended real-time control system. The virtual environment provides the design engineer with a unique way of considering all functions of life-cycle system support in the process of facility design. Two examples are given to illustrate the effectiveness and extent of the virtual design system.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J. D. Foley, A. V. Dam, S. K. Feiner and J. F. Hughes, “Computer Graphics: Principles and Practice”, Addison-Wesley, New York, 1990.

    Google Scholar 

  2. R. S. Kalawsky, Science of Virtual Reality and Virtual Environments, Addison-Wesley, New York, 1993.

    Google Scholar 

  3. J. Yang and J. C. Lu, “A life cycle automation toolset using the real-time control system”, Proceedings of US/ROC Workshop on Automation, Taipei, Taiwan, pp. 305–310, 1993.

  4. J. Yang and J. C. Lu, “Developing a life cycle toolset for the modern automation system”, Proceedings of Sino-American Technology and Engineering Conference, China, pp. 311–318, 1993.

  5. J. S. Albus, A. Barbera and N. Nagel, “Theory and practice of hierarchical control”, Proceedings of 23rd IEEE Computer Society Conference, pp. 123–131, 1981.

  6. A. Barbera, T. Stansfield and M. L. Fitzgerald, “An automated distribution system for transportation and staging of mail trays”, Proceedings of the 4th Advanced Technology Conference, Washington, DC, pp. 691–704, 1990.

  7. J. Lee, J. Tsai and T. Barbera, “Hierarchical control of a material handling system”, Proceedings of IPC Conference, Detroit, MI, pp. 191–197, 1991.

  8. J. C. Lu, “Real-time control system (RCS) implementation,” Proceedings of NTU Tjing Ling Industrial Research Institute Virtual Prototyping Symposium, Taipei, Taiwan, no. 84-F-03, vol. 5, pp. 1–36, 1995.

  9. J. S. Albus, “Data storage in the cerebellar model articulation controller (CMAC)”, Journal of Dynamic Systems, Measurement, and Control, pp. 175–187, 1975.

  10. C. C. Lee, “Fuzzy logic and control systems: fuzzy logic control — Part I and II”, IEEE Transactions on Systems, Man and Cybernetics. 20, pp. 404–418, 1990.

    Google Scholar 

  11. P. Love and M. Simaan, “A knowledge-based approach for detection and diagnosis out-of-control events in manufacturing processes”, Proceedings of IEEE 3rd International Conference in Intelligent Control, pp. 289–298, 1989.

  12. R. Marczewski, “An expert system for machine tool diagnosis”, Proceedings of 2nd Engineering Society of Detroit Conference on Expert System, Detroit, MI, pp. 188–194, 1988.

  13. N. H. Narayanan and N. Viswanadham, “A methodology for knowledge acquisition and reasoning in failure analysis of system”, IEEE Transactions on System, Man, and Cybernetics, SMC-17, pp. 287–293, 1987.

    Google Scholar 

  14. A. Barbera, J. C. and W. H. Tsai, “A real-time control for the modular tray distribution system”, Proceedings of Automation and Productivity for Small to Medium Scale Manufacturing Industry Workshop, Taipei, Taiwan, pp. 93–101, 1993.

  15. C. J. J. Lu, K. H. Tsai, J. C. S. Yang and Y. Wang, “Quantitative design of material handling system using predictive simulation modeling”, Proceedings of EUROSIM' 95, Vienna, Austria, pp. 246–230, 1995.

  16. C. J. J. Lu, K. H. Tsai, J. C. S. Yang and Y. Wang, “Optimal layout design of automated systems using topology connectivity method”, Proceedings of IEEE Conference on Robotics and Automation, Minneapolis, pp. 870–877, 1996.

  17. C. J. J. Lu, K. H. Tsai, J. C. S. Yang and Y. Wang, “Real-time operation plan optimization using accelerated simulation modeling”, International Journal of Modeling and Simulation, 16, pp. 184–191, 1996.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yu (Michael) Wang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Lu, C.J.J., Tsai, K.H., Yang, J.C.S. et al. A virtual testbed for the life-cycle design of automated manufacturing facilities. Int J Adv Manuf Technol 14, 608–615 (1998). https://doi.org/10.1007/BF01301704

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF01301704

Keywords

Navigation