Abstract
This paper presents a systematic scheme for the verification of tool paths in five-axis machining of sculptured surfaces. The criterion of interference detection is developed for a general APT cutter. Tool interference problems which occur across multiple surfaces can be dealt with. In this work, sculptured surfaces are subdivided into discrete sample points for interference detection. The undetected interference error introduced in the surface subdivision process is ensured within a user-specified tolerance. Simulation results of test examples are included to demonstrate the feasibility of the proposed scheme.
Similar content being viewed by others
References
H. Henning, “Fünfachsiges NC-Fräsen gekrümmter Flächen”, dissertation, University of Stuttgart, Germany, 1975 (in German).
H. Damsohn, “Fünfachsiges NC-Fräsen, ein Beitrag zur Technologie Teileprogrammierung und Postprozessorverarbeitung”, dissertation, University of Stuttgart, Germany, 1976 (in German).
G. B. Vickers and K. W. Guan, “Ball-mills versus end-mills for curved surface machining”,ASME Journal of Engineering for Industry,111, pp. 22–26, February 1989.
W. T. Lei, “Flächenorientierte Steuerdatenaufbereitungen für das fünfachsiges Fräsen”, dissertation, University of Stuttgart, Germany, 1992 (in German).
X. S. Li and R. B. Jerard, “5-axis machining of sculptured surfaces with a flat-end cutter”,Computer-Aided Design,26(3), pp. 165–178, 1994.
K. Y. Chang and E. D. Goodman, “A method for NC toolpath interference detection for a multi-axis milling system”,ASME Conference of Control Manufacturing Processes, pp. 23–30, 1991.
W. P. Wang and K. K. Wang, “Geometric modeling for swept volume of moving solid”,IEEE CG&A,6(12), pp. 8–17, December 1986.
J. P. Kruth and P. Klewais, “Optimization and dynamic adaptation of the cutter inclination during five-axis milling of sculptured surfaces”,Annals of the CIRP,43(1), pp. 443–448, 1994.
W. P. Wang, “Solid modeling for optimization metal removal of three-dimensional NC end milling”,Journal of Manufacturing Systems,7(1), pp. 57–65, 1987.
C. F. You and C. H. Chu, “A systematic approach to correct tool interference in five-axis machining”. Proceedings of the Twelfth National Conference of CSME, pp 655–664, 1995.
B. K. Choi and C. S. Jun, “Ball-end cutter interference avoidance in NC machining of sculptured surfaces”,Computer-Aided Design,21(6), pp. 371–378, 1989.
J. H. Oliver, D. A. Wysocki and E. D. Goodman, “Gouge detection algorithms for sculptured surface NC generation”,ASME Journal of Engineering for Industry,115, pp. 139–144, 1993.
R. B. Jerard, R. L. Drysdale, K. Hauck and B. Schaudt, “Method for detecting errors in numerically controlled machining of sculptured surfaces”,IEEE Computer Graphics and Applications,9(1), pp. 26–39. 1989.
R. L. Drysdale and R. B. Jerard, “Discrete simulation of NC machining”,Proceedings ACM Symposium on Computational Geometry, New York, pp. 126–135, 1987.
R. M. Aretz, “Kollisionsvermeidung bei der Fertigung von Freiformflächen”, Part 2,CAD-CAM Report,5, pp. 114–124, 1990 (in German).
U. A. Sungurtekin and H. B. Voelcker, “Graphical simulation and automatic verification NC machining programs”,Proceedings of IEEE International Conference on Robotics and Automation,3, pp. 156–165, 1986.
Y. Takeuchi and T. Watanabe, “Generation of 5-axis control collision-free tool path and postprocessing for NC data”,Annals of the CIRP,41(1), pp. 539–542, 1992.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
You, CF., Chu, CH. Tool-path verification in five-axis machining of sculptured surfaces. Int J Adv Manuf Technol 13, 248–255 (1997). https://doi.org/10.1007/BF01179606
Issue Date:
DOI: https://doi.org/10.1007/BF01179606