Skip to main content
Log in

Tool-path verification in five-axis machining of sculptured surfaces

  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper presents a systematic scheme for the verification of tool paths in five-axis machining of sculptured surfaces. The criterion of interference detection is developed for a general APT cutter. Tool interference problems which occur across multiple surfaces can be dealt with. In this work, sculptured surfaces are subdivided into discrete sample points for interference detection. The undetected interference error introduced in the surface subdivision process is ensured within a user-specified tolerance. Simulation results of test examples are included to demonstrate the feasibility of the proposed scheme.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. H. Henning, “Fünfachsiges NC-Fräsen gekrümmter Flächen”, dissertation, University of Stuttgart, Germany, 1975 (in German).

    Google Scholar 

  2. H. Damsohn, “Fünfachsiges NC-Fräsen, ein Beitrag zur Technologie Teileprogrammierung und Postprozessorverarbeitung”, dissertation, University of Stuttgart, Germany, 1976 (in German).

    Google Scholar 

  3. G. B. Vickers and K. W. Guan, “Ball-mills versus end-mills for curved surface machining”,ASME Journal of Engineering for Industry,111, pp. 22–26, February 1989.

    Google Scholar 

  4. W. T. Lei, “Flächenorientierte Steuerdatenaufbereitungen für das fünfachsiges Fräsen”, dissertation, University of Stuttgart, Germany, 1992 (in German).

    Google Scholar 

  5. X. S. Li and R. B. Jerard, “5-axis machining of sculptured surfaces with a flat-end cutter”,Computer-Aided Design,26(3), pp. 165–178, 1994.

    Google Scholar 

  6. K. Y. Chang and E. D. Goodman, “A method for NC toolpath interference detection for a multi-axis milling system”,ASME Conference of Control Manufacturing Processes, pp. 23–30, 1991.

  7. W. P. Wang and K. K. Wang, “Geometric modeling for swept volume of moving solid”,IEEE CG&A,6(12), pp. 8–17, December 1986.

    Google Scholar 

  8. J. P. Kruth and P. Klewais, “Optimization and dynamic adaptation of the cutter inclination during five-axis milling of sculptured surfaces”,Annals of the CIRP,43(1), pp. 443–448, 1994.

    Google Scholar 

  9. W. P. Wang, “Solid modeling for optimization metal removal of three-dimensional NC end milling”,Journal of Manufacturing Systems,7(1), pp. 57–65, 1987.

    Google Scholar 

  10. C. F. You and C. H. Chu, “A systematic approach to correct tool interference in five-axis machining”. Proceedings of the Twelfth National Conference of CSME, pp 655–664, 1995.

  11. B. K. Choi and C. S. Jun, “Ball-end cutter interference avoidance in NC machining of sculptured surfaces”,Computer-Aided Design,21(6), pp. 371–378, 1989.

    Google Scholar 

  12. J. H. Oliver, D. A. Wysocki and E. D. Goodman, “Gouge detection algorithms for sculptured surface NC generation”,ASME Journal of Engineering for Industry,115, pp. 139–144, 1993.

    Google Scholar 

  13. R. B. Jerard, R. L. Drysdale, K. Hauck and B. Schaudt, “Method for detecting errors in numerically controlled machining of sculptured surfaces”,IEEE Computer Graphics and Applications,9(1), pp. 26–39. 1989.

    Google Scholar 

  14. R. L. Drysdale and R. B. Jerard, “Discrete simulation of NC machining”,Proceedings ACM Symposium on Computational Geometry, New York, pp. 126–135, 1987.

  15. R. M. Aretz, “Kollisionsvermeidung bei der Fertigung von Freiformflächen”, Part 2,CAD-CAM Report,5, pp. 114–124, 1990 (in German).

    Google Scholar 

  16. U. A. Sungurtekin and H. B. Voelcker, “Graphical simulation and automatic verification NC machining programs”,Proceedings of IEEE International Conference on Robotics and Automation,3, pp. 156–165, 1986.

    Google Scholar 

  17. Y. Takeuchi and T. Watanabe, “Generation of 5-axis control collision-free tool path and postprocessing for NC data”,Annals of the CIRP,41(1), pp. 539–542, 1992.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

You, CF., Chu, CH. Tool-path verification in five-axis machining of sculptured surfaces. Int J Adv Manuf Technol 13, 248–255 (1997). https://doi.org/10.1007/BF01179606

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF01179606

Keywords

Navigation