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Function modules demanded for production control in distributed manufacturing system

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Abstract

This paper deals with the function modules demanded for production control in a distributed cellular manufacturing system. Cells are the distributed components of any manufacturing system. A proposed multipassing distributed simulating scheduling system (MPDSSS) deals with the production control functions regarding process planning (working-cell selection), scheduling, rescheduling, and real-time dispatching. The process planning function aims at selecting a good route for each job. The multipassing scheduling aims at providing a scheduling bidding strategy in a distributed fashion. The rescheduling aims at dealing with the large-effort change of the system with updating the precedence schedule to run in a new manufacturing period. The real-time scheduling deals with the small-effort change of the system with a real-time dispatching rule. All the production controlling functions have been implemented in distributed fashions. A simulation experiment demonstrates that the proposed MPDSSS leads to good results in the following criteria: minimum mean flow time, minimum waiting time, maximum machine utilisation, and minimum imbalance of cell utilisation.

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Abbreviations

{A}:

grouping set ofA i

A i :

function-identical set of celli

BC i :

the weighted bidding cost for the operation in celli

{C}:

performance criteria set

C i :

ith element of {C}

CU f avg :

average cell utilisation inA f

CU f max :

maximum cell utilisation inA f

CU i :

average cell utilisation of celli

CUmax :

maximum CU i

CUmin :

minimum CU i

{D}:

dispatching rule base

D i :

ith rule in {D}

EFT:

earliest finishing time

EFTmax :

maximum EFT

ICU f :

the imbalance of cell utilisation inA f

P m :

previously actual system performance for criterionC m

RC i :

rescheduling cost when using ruleD i

SC i :

improvement rate for system cost using ruleD i

SP a :

actual system performance

SP m :

preceding simulation performance of theC m with ruleD i

SP p :

ideally predictable system performance

SPD a :

actual system performance deviation

TICU i :

total imbalance of cell utilisation using ruleD i

W :

weighting factor

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Chang, JW., Chiou, SS. & Luh, YP. Function modules demanded for production control in distributed manufacturing system. Int J Adv Manuf Technol 13, 434–442 (1997). https://doi.org/10.1007/BF01179039

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  • DOI: https://doi.org/10.1007/BF01179039

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