Skip to main content
Log in

Generation of collision-free cutter location data in five-axis milling using the potential energy method

  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In five-axis milling, optimal cutter location data (CL-data) should be generated to have advantages over three-axis milling in terms of accuracy and efficiency. This paper presents an algorithm for generating collision-free CL-data for five-axis milling using the potential energy method. By virtually charging the cutter and part surfaces with static electricity, global collision as well as local interference is eliminated. Moreover, machining efficiency is simultaneously improved by minimising the curvature difference between the part surface and tool swept surface at a cutter contact point (CC-point).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. G. W. Vickers and K. W. Quan, “Ball-mills vs. end-mills for curved surface machining”,Transactions of the ASME,111, pp. 22–26, February 1989.

    Google Scholar 

  2. K. Tang, T. Woo and J. Gan, “Maximum intersection of spherical polygons and workpiece orientation for 4- and 5-axis machining”,Journal of Mechanical Design,114, pp. 477–485, September 1992.

    Google Scholar 

  3. G. Elber and E. Cohen, “Arbitrarily precise computation of Gauss maps and visibility sets for freeform surfaces”,Proceedings, Solid Modeling '95, Salt Lake City, USA, pp. 271–279, 1995.

  4. Y. S. Lee and T. C. Chang, “Automatic planning for 5-axis sculptured surface machining”,Computers in Engineering,1, pp. 281–291, 1994.

    Google Scholar 

  5. A. Szende, “Mathematical foundations of free-form surface machining with flat-end cutters”, Ph.D. thesis, Seoul National University, Korea, 1995.

    Google Scholar 

  6. Y. Takeuchi and T. Idemura, “5-axis control machining and grinding on solid model”,Annals of the CIRP,40(1), pp. 455–458, 1991.

    Google Scholar 

  7. T. Saito and T. Takahashi, “NC machining with G-buffer method”,Computer Graphics,25(4), pp. 207–216, July 1991.

    Google Scholar 

  8. S. X. Li and R. B. Jerard, “5-axis machining of sculptured surfaces with a flat-end cutter”,Computer Aided Design,26(3), pp. 165–178, March 1994.

    Google Scholar 

  9. K. Y. Chang and E. D. Goodman, “A method for NC toolpath interference detection for a multi-axis milling system”,Control of Manufacturing Processes, ASME 28, pp. 23–30, 1991.

    Google Scholar 

  10. X. W. Liu, “Five-axis NC cylindrical milling of sculptured surfaces”,Computer Aided Design,27(12), pp. 887–894, 1995.

    Google Scholar 

  11. G. Yu, “General tool correction for five-axis milling”,International Journal of Advanced Manufacturing Technology,10, pp. 374–378, 1995.

    Google Scholar 

  12. B. K. Choi, J. W. Park and C. S. Jun, “CL-data optimization in 5-axis surface machining”,Computer Aided Design,25(6), pp. 377–386, 1993.

    Google Scholar 

  13. S. H. Mullins, C. G. Jensen and D. C. Anderson, “Scallop elimination based on precise 5-axis tool placement, orientation, and step-over calculations”Advances in Design Automation, ASME 2, pp. 535–544, 1993.

    Google Scholar 

  14. J. Kruth and P. Klewais, “Optimization and dynamic adaptation of the cutter inclination during five-axis milling of sculptured surfaces”,Annals of the CIRP,43(1), pp. 443–448, January 1994.

    Google Scholar 

  15. O. Khatib, “Real-time obstacle avoidance for manipulators and mobile robots”,International Journal of Robotics Research,5(1), pp. 500–504, 1986.

    Google Scholar 

  16. R. Volpe and P, Khosla, “Manipulator control with superquaric artificial potential functions: theory and experiments”,IEEE Proceedings on Robotics and Automation, April 1988, pp. 1778–1784.

  17. Y. K. Hwang, “A potential field approach to path planning”,IEEE Transactions on Robotics and Automation,18(1), pp. 23–32, February 1992.

    Google Scholar 

  18. C. W. Warren, “Global path planning using artificial potential fields”,IEEE Proceedings on Robotics and Automation, pp. 316–321, 1989.

  19. S. H. Bae, “Development of the automated assembly sequence generation system to support mechanical assembly planning”, Ph.D. thesis, Seoul National University, Korea, 1995.

    Google Scholar 

  20. G. Farin,Curves and Surfaces for Computer Aided Geometric Design, A Practical Guide, 3rd edn, Acaemic Press, 1993.

  21. G. H. Vanderplaats,ADS, A FORTRAN Program for Automated Design Synthesis, May 1985.

  22. I. Cho and K. Lee, “Determination of tool orientations in 5-axis milling using potential energy method”,Proceedings of the first world congress on intelligent manufacturing processes and systems, February 1995.

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Cho, I., Lee, K. & Kim, J. Generation of collision-free cutter location data in five-axis milling using the potential energy method. Int J Adv Manuf Technol 13, 523–529 (1997). https://doi.org/10.1007/BF01176295

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF01176295

Keywords

Navigation