Skip to main content
Log in

Dependence of fatigue life on the surface integrity in the machining of 2024-T351 aluminium alloy — unlubricated conditions

  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

An experimental investigation was conducted to study the dependence of fatigue life on the surface integrity in the machining of 2024-T351 aluminium alloy under dry unlubricated conditions. Cutting speeds ranging from 100 to 250 ft min−1 (30.48 to 76.2 m min−1 and tool rake angles ranging from 10 to 30° were used. The results of the investigation show that the damage in the surface due to machining consists of a wide variety of defects such as cracks, long straight grooves, cavities, microcracks and macrocracks, and severe plastic deformation, etc. The severity of the damage decreases with an increase in the cutting speed and tool rake angle. An increase in the cutting speed or tool rake angle resulted in an increase in the fatigue life of the specimen.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. S. Jeelani, PhD thesis, North Carolina State University (1975).

  2. J. A. Bailey andS. Jeelani,Soc. Manuf. Eng. Trans. (1974) 174.

  3. Idem, Wear 36 (1976) 199.

    Google Scholar 

  4. J. A. Bailey, S. Jeelani andS. E. Becker,ASME, J. Eng. Ind. 98 (1976) 999.

    Google Scholar 

  5. J. A. Bailey andS. Jeelani,Wear 72 (1981) 237.

    Google Scholar 

  6. S. Jeelani andK. Ramakrishnan,ibid. 81 (1982) 263.

    Google Scholar 

  7. Idem, ibid. 82 (1982) 67.

    Google Scholar 

  8. Idem, ibid. 85 (1983) 121.

    Google Scholar 

  9. J. A. Bailey,ibid. 42 (1977) 297.

    Google Scholar 

  10. Idem, ibid. 44 (1977) 371.

    Google Scholar 

  11. P. G. Fluck,Proc. Am. Soc. Testing Mater. 51 (1951) 584.

    Google Scholar 

  12. W. P. Koster, L. J. Fritz, andJ. B. Kohls, “Surface integrity in machining of AISI 4340 steel and Ti-6Al-4B alloy”, SME Technical Paper no. 1Q71-237 (1971).

  13. W. P. Koster andL. J. Fritz, “Surface integrity in conventional machining”, ASME Paper no. 70-Gt 100 (1970).

  14. M. Musial, MS thesis, Department of Mechanical Engineering, Tuskegee Institute, Alabama.

  15. “Machining Data Handbook” (Metcut Research Associates, Cincinnati, Ohio, 1966).

  16. J. A. Bailey,Wear 27 (1974) 161.

    Google Scholar 

  17. Idem, ibid. 42 (1977) 277.

    Google Scholar 

  18. S. Jeelani andM. Musial,Int. J. Fatigue 6 (3) (1984) 169.

    Google Scholar 

  19. R. Natarajan, S. Biswas andS. Jeelani, “Measurement of residual stress distribution due to machining in aluminium alloy 2024-T351, using finite element method”, presented at the ASME International Conference on Computers in Mechanical Engineering, Las Vegas, Nevada, August (1984), "Computers in Engineering”, Vol. 2 (American Society of Mechanical Engineers, 1984) pp. 773–7.

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Jeelani, S., Musial, M. Dependence of fatigue life on the surface integrity in the machining of 2024-T351 aluminium alloy — unlubricated conditions. J Mater Sci 21, 155–160 (1986). https://doi.org/10.1007/BF01144714

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF01144714

Keywords

Navigation