Spontaneous film formation from a polymer solution

Abstract

An unusual continuous film formation process of lateral pentyloxy substituted poly(p-phenylene terephthalate)s (s-PPPT) and poly(carbonate) (PC) is observed. A liquid film of polymer solution creeps over the surface of water dropped into the polymer solution. By vaporization of the solvent a solid polymer film is formed on the water surface and can be removed. The driving force for the film formation mechanism is assumed by the reduction of the surface tension of water. Experiments verify this mechanism by increasing the film formation speed using a gas stream, by reducing the formation speed through lowering the surface tension by rinsing agents, and by lowering the solubility of the polymer. As expected, no effects are found by variation of the pH-value of water. Necessary conditions for the film formation process are: good solubility of the polar polymers in organic solvents having a high vapor pressure, complete phase separation, solution density higher than water density, and a surrounding gas phase unsaturated with solvent vapor.

The thickness of the mechanically stable films is less than 0.5 μm. The films are amorphous by microscopical, FT-IR, x-ray, and DTA investigations.