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Metal Science and Heat Treatment

, Volume 13, Issue 11, pp 933–938 | Cite as

Technical-economic analysis of electric furnaces for gas nitriding

  • Ya. I. Matin
Heat Treatment Equipment

Conclusions

  1. 1.

    To reduce nitriding costs it is necessary to select a furnace from comparison of unit costs for electricity, gas, maintenance, etc., for furnaces of different types and sizes.

     
  2. 2.

    The most economical of all the furnaces used in industry are electric shaft furnaces.

     
  3. 3.

    Furnaces with a moveable chamber are the most expensive. With a large volume of production they can be replaced with multibed bell furnaces (if shaft furnaces cannot be used), which makes it possible to increase the output of the furnace by a factor of at least two and reduce the cost of nitriding by at least 13–20%.

     
  4. 4.

    With a substantial volume of production it is inefficient shaft furnaces with V<0.6 m3.

     
  5. 5.

    The use of the semicontinuous process in furnaces of various types reduces the specific expenditure of electrical energy by 15–30%, reduces the specific expenditure of gas, increases the output of the furnace, and reduces the cost of nitriding.

     
  6. 6.

    With increasing outputs and lower nitriding costs in large batch furnaces it is advisable to shorten the nitriding process as much as possible. This makes it necessary to equip large furnaces with a system of forced cooling.

     
  7. 7.

    With nitriding in furnaces with V>0.6 m3 the major expense (up to 49%) is for electrical energy, while in small furnaces the major expense is for equipment (up to 55%).

     

Keywords

Furnace Electrical Energy Electric Furnace Specific Expenditure Shaft Furnace 
These keywords were added by machine and not by the authors. This process is experimental and the keywords may be updated as the learning algorithm improves.

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Literature cited

  1. 1.
    Ya. I. Matin, in: Electrical Equipment for Nitriding [in Russian], MDNTP No. 9 (1968).Google Scholar
  2. 2.
    Ya. I. Matin and A. Kh. Neiman, Elektrotermiya, No. 10 (1963).Google Scholar
  3. 3.
    N. V. Sumarokov et al., in: Metal Science and Heat Treatment [in Russian], No. 51, Perm' (1969).Google Scholar
  4. 4.
    L. V. Beloruchev et al., Nitriding with Dilute Ammonia [in Russian], LDNTP (1966).Google Scholar

Copyright information

© Consultants Bureau 1972

Authors and Affiliations

  • Ya. I. Matin

There are no affiliations available

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