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A study of the homogenization process of aluminium-zinc alloys

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Abstract

This paper is concerned with theoretical and experimental studies of the dendritic structure and its dissolution in aluminium-zinc alloys. The maximal dendritic microsegregation in the composition range of theα solid solution, as defined by the amount of non-equilibriumα+η eutectic, and the variation in zinc concentration across a model of dendritic grain have been calculated. The measurements of the above mentioned quantities were then performed using quantitative microscopy and X-ray microanalysis. The results obtained for the as-cast Al-Zn alloys confirmed the theoretically predicted data. In order to eliminate such micro-segregation an annealing treatment was applied. Specimens of Al 60wt% Zn alloy (0.383 mole fraction of zinc) showed a significant resistance to the homogenization treatment. This phenomenon can be explained theoretically on the basis of the calculated homogenization relaxation time, and the thermodynamical factor dμ Zn/dN Zn, for several annealed alloys. Both of these quantities achieve their maximum in the composition range 0.30 to 0.40 mole fraction of zinc.

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Abbreviations

K :

crystallization coefficient

N xzn :

the mole fraction of zinc in the liquid at a given stage of crystallization

N x(zn) :

the mole fraction of zinc in the solid formed on the dendrite surface at a given stage of crystallization

n 0zn :

amount of zinc in one mole of alloy

n 0(zn) :

amount of zince in a dendrite at a given stage of crystallization

x :

amount of dendritic constituent in one mole of solidified alloy

c :

constant calculated for the boundary valuex=0 and for the mole fraction of zinc in the initial liquid of the examined alloy

\(\bar N_{({\text{Zn}})}^x \) :

a mean content of zinc (in a mole fraction) at any arbitrary stage of solidification

N 0zn :

the total amount of zinc in the alloy (in a mole fraction)

D *zn ,D *Al :

the self-diffusion coefficients for zinc and aluminium

\(\tilde D\) :

the interdiffusion coefficient

N zn,N Al :

the mole fraction of aluminium and zinc in alloyf the thermodynamic factor equal to 1 + (d ln γzn/d lnN zn)

γzn :

the activity coefficient of zinc

τ:

the relaxation time of the homogenization process

l :

the radius of the dendrite cell

J zn :

flux of zinc diffusion in the solid solution

μzn :

the chemical potential of zinc

M :

the phenomenological coefficient of diffusion

x 1 :

the thickness of the considered diffusion layer

References

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Ciach, R., Dukiet-Zawadzka, B. & Ciach, T.D. A study of the homogenization process of aluminium-zinc alloys. J Mater Sci 13, 2676–2686 (1978). https://doi.org/10.1007/BF00552698

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  • DOI: https://doi.org/10.1007/BF00552698

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