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Theoretical and experimental studies on the formation of an air core in a swirl spray pressure nozzle using a power law non-Newtonian liquid

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Abstract

An extension of the recent work [15] has been made to evaluate the air core diameter both theoretically and experimentally in the case of a swirl nozzle using a time independent pure viscous power law non-Newtonian fluid. The theoretical predictions have been made through an approximated analytical solution of the hydrodynamics of flow inside the nozzle. A series of experiments has been carried out with solutions of CMC (carboxymethyl cellulose sodium salt) powder in water with different concentrations as the working fluids. The rheological properties of the working fluids were measured by a capillary tube viscometer. Finally it has been recognised from both the theory and experiment that, regarding the injection condition and the fluid properties, the generalised Reynolds number \(\operatorname{Re} _{G_i } \) at the inlet to the nozzle and the flow behaviour index n of the fluid become the pertinent independent input parameters in non-dimensional forms. The air core diameter increased with \(\operatorname{Re} _{G_i } \) and decreases with n. The effect of nozzle geometry on the air core diameter is similar to that in the case of Newtonian fluids [15].

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Abbreviations

A E :

Area of tangential inlet ports of the nozzle

A 2 :

Area of the orifice

a :

Air core radius

D 1 :

Swirl chamber diameter

D 2 :

Orifice diameter

D a :

Air core diameter

E :

A nondimensional parameter defined by the equation (2.11)

E R :

A nondimensional parameter defined by the equation (2.31)

K :

Flow consistency index

L 1 :

Length of the swirl chamber

n :

Flow behaviour index

P :

Static pressure

P b :

Back pressure of the nozzle

Q :

Volume flow rate

R :

Radius vector or the longitudinal co-ordinate with respect to spherical co-ordinate system (Fig. 2.3)

R 1 :

Radius of the swirl chamber

R 2 :

Radius of the orifice

\(\operatorname{Re} _{G_i } \) :

Generalised Reynolds number at inlet to the nozzle

R z :

Radius of the nozzle at any section

r :

Radial distance from the nozzle axis

U :

Longitudinal component of velocity with respect to spherical co-ordinate system (Figure 2.3)

V :

Component of velocity in the axial plane perpendicular to R as defined in (Figure 2.3)

V r :

Radial velocity component

V z :

Axial velocity component

V φ :

Tangential velocity component

\(\bar V_{\phi _i } \) :

Average tangential velocity at inlet to the nozzle

W :

Component of velocity perpendicular to axial plane with respect to the spherical co-oridinate as defined in Figure 2.3

z :

Distance along the nozzle axis from its inlet plane

α :

Half of the spin chamber angle

δ :

Boundary layer thickness

δ 2 :

Boundary layer thickness at the orifice

θ :

Angle which a radius vector according to the system of spherical coordinates (Figure 2.3) makes with the nozzle axis

μ :

Dynamic viscosity

ν :

Kinematic viscosity

ρ :

Density

φ :

Running co-ordinate in the aximuthal direction with respect to the cylindrical polar co-ordinate system as shown in Figure 2.3

Ω:

Circulation constant

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Som, S.K. Theoretical and experimental studies on the formation of an air core in a swirl spray pressure nozzle using a power law non-Newtonian liquid. Appl. Sci. Res. 40, 71–91 (1983). https://doi.org/10.1007/BF00539376

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