Abstract
The modified blade turbines are attractive alternatives to the standard Rushton turbine as they do not require any modification in the electrical engine motor and drive assemblies are simple to manufacture and have a reduced power consumption.
The modified blades were obtained through increase in the blade height of the Rushton turbine simultaneously with perforation of the blade surface. The field surface of the modified blade is equal to the blade surface of the standard Rushton turbine.
In this study the modified blade turbine with the surface fraction of the perforations equal to 0.353 is used.
The complete suspension speed and the power dissipation in transition and turbulent regimes using standard and modified Rushton turbine agitators positioned singly or doubly on same shaft, in five solid-liquid systems were investigated.
The solid particles used have the mean diameter between 15–1000 μm.
The modified blade turbine, noted as TP3, was found to be more efficient than the standard turbine in complete and homogeneous suspension.
Similar content being viewed by others
Abbreviations
- A :
-
distance between turbine and the vessel bottom (m)
- c :
-
dimensionless constant (-)
- d :
-
agitator diameter (m)
- d p :
-
surface-to-volume mean diameter of the particle (m)
- D :
-
vessel diameter (m)
- (H L )1 :
-
suspension height for one turbine immersed (m)
- (H L )2 :
-
suspension height for two turbines immersed (m)
- K :
-
consistency index (Pa s n)
- l k :
-
eddy-size characteristic (m)
- N :
-
flow behaviour index (-)
- N p :
-
number of blades of the mixing system (-)
- N :
-
agitator speed (s−1)
- N js :
-
agitator speed that just causes complete suspension (s−1)
- Ne :
-
PL/ϱLN3d5 power number in liquid system (-)
- (Ne) g :
-
Pg/ϱspN3d5 power number in solid-liquid system (-)
- P L :
-
power consumption in liquid system (W)
- P s :
-
power consumption in solid-liquid system (W)
- r :
-
coefficient of correlation (-)
- R :
-
distance between turbines (m)
- Re :
-
ϱspNd2/η a Reynolds number (-)
- S :
-
suspension parameter in Zwietering equation (2) (-)
- S C :
-
full surface of the blade (m2)
- S G :
-
surface of the perforations applied on the blade (m2)
- S G /S C :
-
surface fraction of the perforations (-)
- X :
-
particle concentration (g/l)
- w :
-
baffle width (m)
- ɛ js :
-
specific power input per mass at the complete suspension state (W/kg)
- η a :
-
apparent viscosity under mixing conditions (Pa s)
- ν L :
-
kinematic viscosity of the liquid (m2/s)
- ϱ L :
-
density of liquid (Kg/m3)
- ϱ s :
-
density of solid (Kg/m3)
- ρ sp :
-
density of suspension (Kg/m3)
References
Geisler, R.K.; Buurman, C.; Mersmann, A.B.: Scale-up of the necessary power input in stirred vessels with suspensions. Chem. Eng. J., 51 (1993) 29–39
Zwietering, T.N.: Suspending of solid particles in liquid by agitators. Chem. Eng. Sci., 8 (1958) 244–253
Baldi, G.; Conti, R.; Alaria, E.: Complete suspension of particles in mechanically agitated vessels. Chem. Eng. Sci., 33 (1978) 21–25
Takahashi, K.; Fujita, H.; Yokota, T.: Effect of size of spherical particle on complete suspension speed in agitated vessels of different scale. J. Chem. Eng. Japan, 26 (1993) 98–100
Barresi, A.; Baldi, G.: Solid dispersion in an agitated vessel. Chem. Eng. Sci., 42 (1987) 2949–2956
Chapman, C.M.; Nienow, A.W.; Cooke, M.; Middleton, J.C.: Particle-gas-liquid mixing in stirred vessels. Part I: particle-liquid mixing. Chem. Eng. Res. Des., 61 (1983) 71–81
Myers, K.J.: The influence of solid properties on the just-suspended agitation requirements of pitched-blade and high-efficiency impellers. Can. J. Chem. Eng., 72 (1994) 745–748
Rao, K.S.M.S.R.; Rewatkar, V.B.; Joshi, J.B.: Critical impeller speed for solid suspension in mechanically agitated contactors. AIChEJ., 34 (1988) 1332–1340
Molerus, O.; Latzel, W.: Suspension of solid particles in agitated vessel. Part I and II. Chem. Eng. Sci., 42 (1987) 1423–1437
Ditl, P.: Hydrodynamics and mass transfer in agitated suspensions. 5-th Eur. Conf. Mixing, Wűrzburg, Germany, 10–12 June, (1985) 179–190
Sauciuc, A.; Roman, R.V.; Gavrilescu, M.; Pintilie, A.; Pascal, A.: Agitator tip turnbina deschisa pentru sisteme heterogene. Brevet RO 99730, 1989
Gavrilescu, M.; Roman, R.V.; Sauciuc, A.; Pintilie, A.; Pascal, A.; Macoveanu, M.: Optimizarea conditiilor de transfer de masa al oxigenului intr-un bioreactor. Rev. Chim., 40 (1989) 921–922
Roman, R.V.; Gavrilescu, M.: Oxygen transfer efficiency in the biosynthesis of antibiotic in bioreactors with a modified Rushton turbine agitator. Acta Biotechnol., 14 (1994) 181–192
Roman, R.V; Tudose, R.Z.; Gavrilescu, M.; Cojocaru, M.; Luca, S.: Performance of industrial scale bioreactors with modified Rushton turbine agitators. Unpublished results
Roman, R.V.; Tudose, R.Z.: Studies on transfer processes in mixing vessels. Power consumption of the modified Rushton turbine agitators in single phase system. Unpublished results
Roman, R.V.; Tudose, R.Z.: Studies on transfer processes in mixing vessels. Power consumption of the modified Rushton turbine agitators in gas-liquid system. Unpublished results
Roman, R.V.; Tudose, R.Z.; Studies on transfer processes in mixing vessels. Hydrodynamics of the modified Rushton turbine agitators in gas-liquid dispersions. Chem. Eng. J. 61 (1996) 83–93
Roman, R.V.; Gavrilescu, M.: Hydrodynamic of a gas-liquid vessel stirred with Rushton turbines in Newtonian and non-Newtonian systems. Hung. J. ind. Chem. 22 (1994) 87–93
Nienow, A.W.; Huoxing, L.; Haozhung, W.; Allsford, K.V.; Cronin, D.; Hudkova, V.: The use of large ring spargers to improve the performance of fermenters agitated by single and multiple standard Rushton turbines. Proc. 2-nd Int. Conf. Bioreact. Fluid Dynamics, Cambridge, (1988) 159–177
Koloini, T.; Plazi, I.; Zumer, M.-: Power consumption, gas hold-up and interfacial area in aerated non-Newtonian suspensions in stirred tanks of square cross-section. Chem. Eng. Res. Des., 67 (1989) 526–536
Gavrilescu, M.; Roman, R.V.; Efimov, V.: Rheological behaviour of some antibiotic biosynthesis liquids. Acta Biotechnol., 12 (1992) 383–396
Gavrilescu, M.; Roman, R.V.; Efimov, V.: The volumetric oxygen mass transfer coefficient in antibiotic biosynthesis liquids. Acta Biotechnol., 13 (1993) 59–70
Bohnet, M.; Niesmak, G.: Distribution of solid in stirred suspensions. Ger. Chem. Eng., 3 (1980) 57–62
Armenante, P.M.; Li, T.: Minimum agitation speed for off-bottom suspension of solids in agitated vessels provided with multiple flat-blade impellers, AIChE Symp. Ser., 293 (1993) 105–111
Buurman, C.: Stirring of concentrated slurries: a semi-empirical model for complete suspension at high solids concentrations and 5m3 verification experiments, I. Chem. E. Symp. Ser. 121 (1990) 343–350
Greaves, M.; Loh, V.Y.: Power consumption effect in three phase mixing. I. Chem. E. Symp. Ser., 89 (1984) 69–96
Van't Riet, K.: Turbine agitator hydrodynamics and dispersion performance. Ph. D. Thesis, University of Delft, 1975
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Roman, R.V., Tudose, R.Z. Studies on transfer processes in mixing vessels: suspending of solid particles in liquid by modified Rushton turbine agitators. Bioprocess Engineering 15, 221–229 (1996). https://doi.org/10.1007/BF00369486
Received:
Issue Date:
DOI: https://doi.org/10.1007/BF00369486