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Extrudate swell through an orifice die

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Abstract

The extrudate swell of a viscoelastic fluid through an orifice die is investigated by using a mixed finite element and a streamline integration method (FESIM), using a version of the K-BKZ model. The free surface calculation is based on a local mass conservation scheme and an approximate numerical treatment for the contact point movement of the free surface. The numerical results show a vortex growth and an increasing swelling ratio with the Weissenberg number. Convergence with mesh refinement is demonstrated, even at a high Weissenberg number of O(587), where the swelling ratio reaches a value of about 360%. In addition, it is found that the effective flow channel at the entrance region next to the orifice die is reduced due to the enhanced vortex growth, which may be a source of flow instability.

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Sun, J., Phan-Thien, N. & Tanner, R.I. Extrudate swell through an orifice die. Rheol Acta 35, 1–12 (1996). https://doi.org/10.1007/BF00366548

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  • DOI: https://doi.org/10.1007/BF00366548

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