Development of millimeter-wave EM absorber with homogenization theory
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Millimeter-wave pyramidal absorber with working frequency from 18 to 40 GHz was developed in this study, which is suitable for anechoic chambers for 5G wireless terminal measurement. Since full-wave numerical method is a time-consuming process to optimize the performance of wave absorber, a theoretical model based on homogenization theory was developed for fast analysis of the reflectivity of absorber with arbitrary shape. In order to validate the theoretical model, absorbing performance was obtained by both theoretical approach and electromagnetic (EM) simulation, respectively. The effects of design parameters, like geometry and foaming ratio on the EM performance, were investigated. A 300 mm by 300 mm conical absorber made of carbon black-filled expanded polypropylene achieves reflectivity around − 40 dB to − 60 dB in working frequency band. The experimental results also prove that the theoretical solution can predict the performance of design with excellent accuracy.
KeywordsElectromagnetic modeling Numerical simulation Millimeter-wave absorber
With the rapid development of communication technologies, the fifth-generation wireless communication (5G in short) will work in millimeter-wave frequency, such as 28 GHz or 39 GHz, to achieve high-speed connection. To evaluate devices under test more accurately, over-the-air (OTA) measurements need to be performed in anechoic chambers that provide noise-free environment . And the millimeter-wave chamber with low environment reflection depends mainly on the absorptive capacity of millimeter-wave absorber. However, it may take a large amount of computing resource to simulate the EM performance at millimeter-wave frequency, because of the short wavelength resulting in large simulation model in terms of the wavelength of working frequency. Therefore, it is critical to find a more efficient way to evaluate the performance of wave absorber.
Theoretical model is suitable for optimizing design parameters and reducing development cycle. Many researchers have investigated theoretical methodologies of EM absorber for analyzing the influence factors in the last few decades. For example, Holloway and Kuester  developed a theoretical model in attempting to calculate absorption at lower frequency for EMC/EMI measurement. The methods of homogenization and Riccati formulas were used for theoretical model of wedge and pyramid absorber arrays. Fallahi and Enayati  made the efficient and robust analysis of absorber with R-matrix Fourier modal method and the mode matching of fields. Kubytskyi et al.  addressed the fast optimization algorithms of homogenized equivalent structure. Préault et al.  used dynamic homogenization method (DHM) to analyze shielding composite materials. Even though numerical simulation was already used in high-power millimeter-wave absorber in the previous work , no reports have been found on the theoretical design of millimeter-wave absorber with gradient structure.
The reflectivity of millimeter-wave absorber was evaluated with homogenization theory in this study. Both theoretical analysis and EM simulation were carried out before verified by free-space measurement.
3 Results and discussion
A program is written with MATLAB to calculate the reflectivity of gradient absorber with arbitrary shape once the dielectric permittivity and loss, as well as geometric parameters of absorber, are given as input. A gradient absorber is designed in this part, using the method of the theoretical model and commercial FEM software. The targeting reflectivity is better than − 40 dB from 18 to 40 GHz. It could be achieved by properly optimizing variables, such as tapered shapes, base height and foaming ratio.
3.1 The effect of tapered shape on reflectivity
Figure 4b shows the results of the reflectivity of absorbers with different structures, which is defined as the magnitude of the reflection coefficient in dB. These results were obtained using both numerical model and EM simulation, which are plotted in dash line and solid line, respectively. From this figure, it is apparent that the performance of conical absorber is similar to the pyramid one at high frequency, but it has better absorption at low frequency. It is worth noting that the dash curves have a good agreement with the solid curves in the same color. As compared to the numerical method, the theoretical approach can reduce the calculation time from hours to less than 30 s using the same personal computer.
Because of the space limitation in anechoic chamber design, we pursue a better performance within certain height by optimizing geometry. Reflective curves indicate that conical absorber has better absorption than pyramid absorber with the same tip size and height of tapers.
3.2 The effect of base height on reflectivity
3.3 The effect of foaming ratio on reflectivity
By changing the EM parameter of different foaming ratios, the method of homogenization gives the calculation results in dash line. The dash curves from Fig. 6a, b reveal the same trend with the simulated results in solid curves, which means that theoretical model solves the current model with good accuracy.
3.4 Experimental verification
Conical absorber with optimized parameters was fabricated to verify the accuracy of theoretical calculations. Millimeter-wave absorber which employs expanded polypropylene as matrix material and carbon black with size about 50 nm as filler was fabricated with two steps: foaming of single blended particle and molding of the cone absorber. The size of planar sample with periodical cones is 300 mm × 300 mm, and the overall height is 60 mm.
A millimeter-wave conical absorber for 5G anechoic chambers with reflectivity less than − 40 dB between 18 and 40 GHz was developed based on homogenization theory. Compared to numerical simulation, theoretical approach demonstrates good accuracy but with much less computation time. According to the free-space measurement results, EM performance of absorber developed can meet the design target and has sound agreement with theoretical calculation.
This work was supported by the National Science Foundation of China under Grant 61571433 and Ministry of Education China Mobile Research Foundation (No. MCM 20150101).
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