A Facile and Template-Free One-Pot Synthesis of Mn3O4 Nanostructures as Electrochemical Supercapacitors
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In this paper, we report an effective, simple, and cost-effective strategy of electrochemical deposition to prepare hausmannite Mn3O4 thin films for the applications of supercapacitors. Various precursor concentrations and deposition durations were manipulated to tailor the surface morphologies of Mn3O4 nanostructures and to optimize their electrochemical performances. The Mn3O4 samples prepared at 0.05 M Mn(NO3)2 solution for 30 min delivered a large gravimetric specific capacitance of 210 F g−1 at a current density of 0.5 A g−1, and a good rate capability over other samples. This superior electrochemical performance may be attributed to the improved electrode conductivity with increased accessible area for electrolytes ions. Furthermore, a nanocomposite film based on Mn3O4/carbon foam was fabricated by utilizing the developed optimized conditions. The Mn3O4/carbon foam films exhibit an excellent specific capacitance with negligible degradation in retaining specific capacitance values up to 4000 cycles. These findings could further broaden the applications of hausmannite Mn3O4 in electrochemical energy storage electrodes.
KeywordsElectrochemical deposition Supercapacitors Charge storage
With the diminishing supply of traditional fossil fuels and increasing global warming conditions, enormous efforts have been made to search sustainable and renewable energy resources. Besides, new technologies were also exploited to fulfill the demand of future energy storage and conversion devices [1, 2]. Therefore, energy storage devices (e.g., rechargeable batteries, conventional capacitors, and supercapacitors) as an intermediate step to energy conversion have gained growing interests. Among them, supercapacitors with a high power density, high dynamic charge propagation, long cycle life, and low cost are thought to provide a versatile and convenient solution to various emerging energy applications [3, 4, 5].
Depending on different storage principles, supercapacitors can be divided into two categories: double-layer capacitors (EDLCs) and pseudocapacitors (or redox supercapacitors). The former relies on electrostatic charge storage at the interface between electrode and electrolyte, which are usually composed of carbon based materials. The latter class of supercapacitors is based on a fast and reversible redox reaction to store charge and is mostly prominent in transition metal oxides and conducting polymers [1, 5, 6]. To date, RuO2 is believed to be the most outstanding material for high electrochemical performance. However, its high cost and toxicity restrict its large-scale industrial applications [7, 8]. Therefore, the exploration of inexpensive and eco-friendly transition metal oxides to replace RuO2 for electrochemical energy storage applications is a topic of great debate.
Hausmannite (Mn3O4) is considered as one of the promising electrode materials due to its environment friendly nature, low cost, natural abundance, good stability, and high theoretical specific capacitance (~1400 F g−1) [9, 10, 11]. However, it also exhibits poor electrical conductivity (about 10−7–10−8 S cm−1) , which severally restricts its practical applications as high-performance electrode materials for supercapacitors. One of the common approaches to overcome this intrinsic drawback of poor conductivity is to structure it on a highly conductive substrate, such as various carbon materials and Ni foam . For example, the Mn3O4/Ni foam composites were constructed to achieve a specific capacitance of 263 F g−1 at a current density of 1 A g−1 , which was over 10 times higher than that of the Mn3O4/Ni plate. This phenomenon shows that highly conductive substrate and three-dimensional (3D) substrate could provide fast ion and electron transfer rate, large surface area and good conductivity. The nanostructures of MnO2/Mn3O4 with high surface area are considered as an alternative approach to improve the conductivity of the electrodes.
In this paper, we take the advantages from the afore mentioned two approaches to first fabricate manganese oxide nanostructured and then deposit the as-prepared materials onto highly porous and conductive carbon foam to enhance its capacitance capabilities. The hausmannite Mn3O4 was first fabricated on Fluorine-doped Tin Oxide (FTO) glass substrate, and the effects of different precursor concentrations and deposition times on the morphology and electrochemical performances were measured and optimized. Subsequently, the hausmannite Mn3O4/Carbon foam nanocomposite was fabricated which demonstrated a very high charge storage capacity with tremendous cyclic rate capability over 4000 cycles. Such a strategy could also effectively be utilized in designing many other metal oxides/carbon based materials as promising supercapacitor electrode materials.
All chemicals used in the experiments were analytical grade and purchased from Sigma Aldrich without further purification. The Mn3O4 thin films were carried out using electrochemical deposition process in 100 mL Mn(NO3)2 aqueous solution with a constant current (1.25 mA) at 70 °C by using an electrochemical workstation (Autolab 302N Potentiostat). A standard three-electrode setup in an undivided cell was used. FTO and carbon foam were used as the working electrodes, while platinum foil (0.2 × 10 × 20 mm3) was used as the counter electrode. The distance between the two electrodes was 30 mm. The reference electrode was an Ag/AgCl electrode in 3 M KCl solution, against which all the potentials reported herein were measured. Various concentrations of Mn(NO3)2 solution (0.01, 0.05, and 0.1 M) were used to deposit films for 30 and 60 min, respectively. The as-prepared samples were dried at room temperature overnight. For convenience, the Mn3O4 samples with concentrations of 0.01, 0.05, and 0.1 M deposited for 30 and 60 min are re-named as Mn(0.01@30), Mn(0.05@30), Mn(0.1@30), Mn(0.01@60), Mn(0.05@60), and Mn(0.1@60) respectively. The mass of each electrode is presented in Table 1 of Supporting Information.
The phase composition of as-prepared samples was studied by X-ray diffraction (XRD, PANalytical Empyrean with Cu Kα). The morphologies and microstructures of the samples were studied by scanning electron microscopy (SEM, Nova Nano SEM 230) and transmission electron microscopy (TEM, Philips CM200). The electrochemical properties including cyclic voltammetry (CV) and Galvanostatic charge–discharge measurements were performed in 3 M Na2SO4 aqueous solution by using electrochemical work station (Autolab 302N).
3 Results and Discussion
The existence of this extra peak may be attributed to the fact that higher precursor concentration results in higher electrodeposition rate, thus leading to the increase local concentration of H+ ions which facilitates MnOOH growth . By comparing both figures, it can also be seen that the same diffraction peaks are observed at different deposition time; however, the ratio of diffraction peak intensities between (211) and its neighboring peaks of the FTO increases from 0.75 to 1.3, when the deposition time was prolonged from 30 to 60 min. Therefore, it can be inferred that the deposition time has no considerable influence on the Mn3O4 film structure other than increasing film thickness.
The TEM images were utilized to further explore the microstructures of as-prepared Mn(0.05@30) sample. From Fig. 2d, the cross- and inter-linked nano-platelets can be verified with the length range from 20 to 50 nm and the width range from 5 to 10 nm. The HRTEM images reflect well-resolved lattice fringes, and inter-planar spacing of 0.25 and 0.49 nm corresponds to (211) and (101) planes as illustrated in the inset of Fig. 2d. These values match well with the XRD results, thus verifying the tetragonal structure of hausmannite manganese oxide.
The typical Galvanostatic charge–discharge curves of Mn3O4@FTO thin films were tested at a constant current density of 0.5 A g−1 and in the potential range from −0.2 to 0.8 V as depicted from Fig. 4c, d. The potential window is chosen to avoid the occurrence of oxygen evolution reaction. The nearly linear and symmetrical charge–discharge curves pointed towards good capacitance performance of all electrodes. However, the charge and discharge times of the Mn(0.05@30) samples are much higher than all other samples. This may be attributed to the fact that Mn(0.05@30) samples have higher specific area than Mn(0.01@30) and Mn(0.1@30) as confirmed from SEM images (Fig. 2a–c).
Moreover, the longer deposition time enlarged the particles size and subsequently increases the film thickness which directly affect the specific area and hence on charge–discharge times, respectively. The evolution of impurity phases (MnOOH) in Mn(0.1@30) and Mn(0.1@60) samples (low specific capacitance for MnOOH ~ 100 F g−1  ) may be an additional justification for their lower charge–discharge times and poor charge storage capacities over Mn(0.05@30/60).
The electrode retained about 95 % of its capacitance during first 1000 cycles and showed minimal degradation (up to 70 %) in its specific capacitance retention even after 4000 cycles as shown in Fig. 6. Such impressive cyclic performance of Mn(0.05@30) points towards its great potential as high-performance energy storage electrode.
A number of approaches have been attempted to optimize the electrodes for the enhancement of the specific capacitance. One of the effective approaches is to develop the three-dimensional (3D) hierarchical porous nanostructure. This not only provides a continuous electron pathway but also facilitates ion transportation by shortening diffusion pathways [18, 19]. For example, including nanocomposite device composed of CeO2 nanoparticles/graphene was fabricated to increase its performance as a supercapacitor . Moreover, MnO2 nano-flowers onto carbon nanotubes , NiO/Carbon nanocomposite , and Vanadium nitride/CNT  composites with excellent performance were previously presented. We also fabricated Mn(0.05@30)/carbon foam composite to evaluate its charge storage performance.
In addition, the component of carbon foam in Mn(0.05@30)/carbon foam nanocomposite can effectively prevent the partial dissolution of Mn3O4 in the electrolyte solution and also enhance the mechanical strength, which can alleviate degradation of specific capacitance value upon cycling . The Mn(0.05@30) coated on carbon foam may also able to accommodate the structural/meso-structural changes induced by the guest ions during the intercalation and de-intercalation process to improve the cycling stability. Furthermore, the excellent charge storage performance of the Mn3O4–carbon foam electrode is probably due to the positive synergistic effects between the Mn3O4 and carbon foam . Firstly, the Mn3O4 tiny bars on the carbon foam could reduce the aggregation of the tiny bars (as can be seen from Fig. 7b, less aggregation than Fig. 2b), making nearly every Mn3O4 tiny bar accessible for electronic and ionic transport pathways. This results in high double-layer capacitance, and importantly, enhancing the utilization of the active materials and mitigating the internal resistance of the capacitors, thus increasing the specific capacitance value and cycle stability of the composite. Secondly, carbon foam can also provide a highly conductive network for electron transport during the charge and discharge processes. Thirdly, the pores within the Mn3O4 tiny bars can not only provide more active sites for the intercalation and de-intercalation of Na+ species, but also improve the accessibility of the composite to the electrolyte ions and shorten the ion diffusion and migration pathways.
The Mn3O4–carbon foam nano-composites are expected to make a significant contribution to the advancement of high-performance supercapacitors because of the low cost associated with the precursor and the simplicity in the preparation method. Also, they can serve as promising candidates for other applications such as catalysis and lithium-ion batteries.
In summary, we have demonstrated a general paradigm for fabricating the Mn3O4-based nanostructures by implementing a simple and versatile electrochemical approach. Such an approach can be mimicked and put an advantage for electrochemical supercapacitor applications. A loose bunch-like nano-platelet-like structure achieved at Mn(0.05@30) presents a better electrochemical properties. In addition, longer deposition time enlarges the particles sizes, leading to a lower specific capacitance. Furthermore, the effects of two different substrate materials on charge storage capacity of Mn3O4 electrodes were also studied. Among all investigated materials in this work, Mn(0.05@30)/carbon foam nanocomposite exhibits a remarkable supercapacitive performance with ultrahigh specific capacitance (almost double than its counterpart fabricated on FTO substrate). The porous and highly conductive carbon foam can provide large surface areas for the pseudocapacitive reactions and facilitate the contact between the electrochemical active material and the electrolyte ions. These results therefore imply a promising way to improve and modify the morphology characteristics with significant enhancement of electrochemical performance, therefore possess great potential for application in energy storage devices.
This research was sponsored by the Australian Research Council (ARC) Discovery Projects of DP140104373 and DP150103006.
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