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The effect of octylated diphenylamine and Irganox 1520 antioxidants on the stability of polybutadiene rubber

  • Alireza FazlaliEmail author
  • Vahab Ghaleh Khondabi
  • Mohammad Javad Sharifi
  • Mohammad Amir Nikoohemmat
Open Access
Research
First Online:

Abstract

One of the serious problems in polybutadiene rubber (PBR) production units is the color change in products, which is due to aging and the inability of antioxidants to protect the product, especially at high temperatures. In this study, the effects of amine-type antioxidant [octylated diphenylamine (OD)] and non-amine-type antioxidant (Irganox 1520) on the color yellowness, gel content and thermal stability of PBR, at concentrations of 500, 1000, 1500, 2500 and 4000 ppm, at temperature of 110 °C, and different aging times (1–10 h) were investigated. The results showed that the polymer with Irganox 1520 antioxidant has a higher thermal stability, less gel formation and lower color than polymer containing OD antioxidant; therefore, the Irganox 1520 antioxidant was more suitable.

Keywords

Antioxidant Color yellowness Gel content Irganox Octylated diphenylamine Polybutadiene rubber Stability 

Introduction

Nowadays, polybutadiene products are used in the manufacture of various catalysts. One of the catalytic systems used is cobalt acetate, which uses antioxidant for the stability of the polymer [1]. The stabilizers of polymers should effectively protect polymers from various, mostly radical-degrading, processes, be compatible with the polymer, and persist in the polymer [2, 3, 4, 5]. Antioxidants in the polymerization reactions are compounds that are used to inhibit the reaction between polymers and free air oxygen. The oxidation process can be carried out at all stages of the existence of a polymer from the moment of manufacture up to the time of consumption and cause unwanted changes in the chemical, mechanical and electrical properties of the polymer [6, 7, 8]. If, for any reason, the antioxidant is not injected into the polymer, the product is dark brown after a short time and its physical and mechanical properties are practically altered. The reason for this is the destruction of the polymer by oxidation and the change of nature [9, 10]. Even a simple monophosphate antioxidant such as butylated hydroxytoluene (BHT) may also reduce the antioxidant activity and create a quinone system, which can act as a color agent in the polymer [11, 12, 13].

Octylated diphenylamine (C28H43N) is a medium activity, amine-type antioxidant for general-purpose elastomer use. It is antioxidant for natural rubber (NR), styrene-butadiene rubber (SBR), nitrile-butadiene rubber (NBR) and chloroprene rubber (CR). It has good protective character to heat, oxygen, flexing and crazing, and is efficient to rubber whether used together with carbon black [14]. It has obvious thermal brittleness resistance in CR, and can increase its protective character to ozone aging. It is also used as antioxidant and corrosion inhibitor in saline and synthetic lubricants, and as a general-purpose for non-blooming anti degrading in both black and non-black stocks, and in latex applications [9].

Irganox 1520 (C25H44OS2) is a multifunctional phenolic antioxidant for organic substrates such as elastomers, plastics, adhesives, sealants, oils and lubricants. It effectively protects the substrate against thermo-oxidation during processing and long-term heat aging. It is non-staining, non-discoloring, low in volatility, and stable to light and heat. Irganox 1520 is an effective stabilizer in a wide range of solution polymerized, emulsion polymerized and thermoplastic elastomers including butadiene rubber (BR), styrene–butadiene rubber (SBR), nitrile–butadiene rubber (NBR), isoprene rubber (IR), styrene–butadiene–styrene (SBS) and styrene–isoprene–styrene (SIS), as well as natural rubber [14, 15]. It can be used with other additives such as secondary antioxidants, benzofuranone, light stabilizers and other functional stabilizers, the recommended dosage level of which is 0.05–0.3% [16, 17].

In this work, considering that the technical knowledge of the use of antioxidants was related to the past two decades, attempts have been made to find antioxidants more favorable than the antioxidants used in the technologies available in the polybutadiene production industry.

Materials and methods

Preparation of the samples

Polybutadiene (Shazand Petrochemical Company, Iran) and toluene (99/8%, Sigma-Aldrich) as solvents, Irganox 1520 as a phenolic antioxidant (99%, Basel, Switzerland) and an octylated diphenylamine as an amine antioxidant (98%, Richem, Shanghai china) were used as main materials. First, 20 g of polybutadiene was dissolved in 300 cm3 of toluene and the appropriate amount of antioxidant was added to it, and then in the nitrogen gas atmosphere, the sample of the toluene solvent was dried. After drying, the sample was placed in an oven at 110 °C for aging times of 2, 4, 6, 8, and 10 h. The aging method was carried out in a manner similar to that described in ASTM D1693, ASTM D573 tests for plastic materials.

Analytical methods

Measurement of solution color was performed with a UV Spectrophotometer (DR 4000) at a wavelength of 600 nm, based on ASTM D1209-00 [18]. For estimation of gel content, some of the samples were made in the form of narrow strings (W) and dissolved in toluene, then filtered it through the sieve with 50-µm mesh (W1), and weighed again after washing, filtering and drying (W2). Gel content was calculated as a percentage by weight [19]:
$$ {\text{Gel content}} \left( \% \right) = \frac{{W_{2} - W_{1} }}{W} \times 100. $$
(1)

Differential scanning calorimetry thermal analysis is a method in which material changes at different temperatures are investigated over time. Differential scanning calorimetry was performed with a DSC (METTLER-TC11) at 30–300 °C (10 °C/min) and atmospheric pressure [20].

Results and discussion

Effect of antioxidants on color yellowness

Figure 1 shows the effect of antioxidant on the color of the solution of polybutadiene at different concentrations at 110 °C. By increasing the aging time from 1 to 5 h at a specific concentration of both antioxidant types, the amount of coloration in the polymer matrix containing Irganox 1520 and OD increases from 6 to 11 and from 7 to 13, respectively, which in fact indicates the negative effect of time on the antioxidant activity. However as shown in Fig. 1a–d, increasing concentration from 500 to 2500 ppm at a given time does not have a significant effect on the color index and sometimes reduces it. By comparing the figures, it can be said that at all times and concentrations, the color index in Irganox 1520 was always lower than OD, which indicates its advantage.
Fig. 1

Effect of IRGANOX 1520 and OD on PBR color at 110 °C and concentration of a 500 ppm, b 1000 ppm, c 1500 ppm and d 2500 ppm

One of the main factors in the creation of color in the composition of polybutadiene is the destruction of the antioxidant and the conversion into the quinone system due to the presence of these products resulting from the destruction of antioxidants, and because of the absorption of light in the visible region, it creates color in the polymer matrix. Figure 2 shows the mechanism for the formation of a quinone system in the OD antioxidant [21]. As shown in Fig. 2, conjugate bonds in the OD structure formed by the resonance with the aromatic system reduce the energy level of molecular orbitals (π) and antibonding molecular orbital (π*) and transfer the maximum absorption to longer wavelengths; eventually, they absorb into the visible region, and hence produce color in the PBR product.
Fig. 2

Mechanism of OD inhibitory effect in the polymer system

The Irganox 1520 antioxidant due to the existence of the functional phenolic group in its chemical structure (Fig. 3) [22] can acts as a first-type antioxidant, and on the other hand, because of the functional sulfide group, it also acts as a secondary type of antioxidant. The presence of the functional group in the ortho and para positions, relative to the formation of a quinone system, shows more resistance, which is one of the important factors of color formation.
Fig. 3

Mechanism of IRGANOX 1520 inhibitory effect in the polymer system

Effect of antioxidants on gel content

Figure 4 shows the effect of antioxidant on the gel content of polybutadiene solution in different concentrations at 110 °C. By increasing the aging time from 2 to 10 h at a specific concentration of both antioxidants, the gel content of polymer with Irganox 1520 and OD increases from 0.5 to 2.5% and from 0.5 to 4%, respectively, which in fact indicates the negative effect of time on the antioxidant activity. However Fig. 4a–d show that increasing concentration from 500 to 2500 ppm at a given time does not have a significant effect on the gel content and sometimes reduces it. By comparing the figures and considering that the mechanism of destruction in polybutadiene is the type of cross-link formation, the Irganox 1520 antioxidant creates less gel in the polymer system and has a better performance than OD antioxidant.
Fig. 4

Effect of IRGANOX 1520 and OD on PBR gel content at 110 °C and concentration of a 500 ppm, b 1000 ppm, c 1500 ppm and d 2500 ppm

Thermal analysis: differential scanning calorimetry

Figures 5 and 6 show DSC thermograms for both antioxidants at a temperature range of 30–300 °C with a temperature rise rate of 10 °C/min. It is clear by refering to the therogram of DSC test, the resulting thermogram appears as a positive peak, that whatever the grater destruction in the polybutadiene chain, the higher number of cross-link, and its exothermic enthalpy peak increases. As previously stated, the type of destruction mechanism in polybutadiene is based on the formation of cross-link between polymeric chains, and as the process of destruction goes up, cross-link increases and more energy is released into the system; however, if the antioxidant has less enthalpy, the more effective it will be.
Fig. 5

DSC thermogram of PBR containing 500 ppm OD

Fig. 6

DSC thermogram of PBR containing 4000 ppm Irganox 1520

Figure 7 shows the relationship between the enthalpy, and the antioxidant type and its concentration. As shown in this figure, with increasing concentration of each antioxidant from 500 to 4000 ppm, enthalpy destruction decreases from 213.5 to 120.4 J/g and from 247.6 to 122 J/g for Irganox and OD, respectively, but in identical concentrations, the enthalpy of the Irganox 1520 is less than the OD, which indicates that Irganox 1520 antioxidant system protects the polymer against thermal degradation better than OD antioxidant. It can also be said that, due to the non-amine-type antioxidant, Irganox 1520, having hydroxyl and thioether electron donors, relative to the OD, in which nitrogen acts as an electron donor, therefore it has a more stable radical and a better performance, and the results show this very well.
Fig. 7

The enthalpy of two antioxidant systems: Irganox 1520 and OD

Conclusions

In this investigation, the performance of amine-type (OD) and non-amine-type (Irganox 1520) antioxidants in improving the stability of Polybutadiene was studied. Experiments were carried out at 110 °C, atmospheric pressure, aging time of 1–10 h, and 500–4000 ppm of antioxidant concentrations. The result of experiments demonstrated the superiority of Irganox 1520 relative to OD antioxidant.

By increasing the time at a specific concentration of both antioxidant types, the amount of coloration in the polymer matrix is increased, but by increasing the concentration of both antioxidants at a given time, the amount of color decreases. It can be said that at different times and concentrations, the color produced by the Irganox 1520 antioxidant is less than OD, which indicates better performance.

By increasing the time at a specific concentration of both antioxidants, the gel content increases in the polymer, while by increasing the concentration of both antioxidants at a given time, the amount of gel decreases. At all times and concentrations, the gel content in Irganox 1520 was always lower than OD, which indicates its advantage.

By increasing the concentration of both antioxidants, enthalpy destruction decreases, but in identical concentrations, the enthalpy of the Irganox 1520 is less than the OD, which indicates its better performance.

According to the experiments, the Irganox 1520 consumption range is 1500–2500 ppm. Using more amounts does not significantly affect the stability of the product and only increases the antioxidant use and, as a result, increases the cost.

Notes

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© The Author(s) 2019

Open AccessThis article is distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Authors and Affiliations

  1. 1.Department of Chemical Engineering, Faculty of EngineeringArak UniversityArākIran
  2. 2.Department of Chemical Engineering, Faculty of EngineeringTehran UniversityTehranIran

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