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The associative polymer flooding: an experimental study

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Abstract

This study investigates the sandpack displacement of low viscosity oil (1.68 cP) by brine and aqueous solutions of associative polymers. Polymer flooding has been thoroughly investigated in many laboratory and field tests. Polymer flooding is one of the most widely used enhanced oil recovery (EOR) methods. The method of polymer flooding is not used for development of oil fields with gas caps, fractured reservoirs, high permeability and active bottom-water drive. In the application of polymer flooding, coefficient of oil recovery is increased by 3–10%. Hydrolyzed polymers undergo the significant thermal and chemical degradation at high temperature and salinity. In recent years, researchers have turned their attention to associative polymers. An application of associative polymers to withstand degradation in high temperature and high salinity conditions can enhance oil recovery in high heterogeneous fields. This article presents the results of studies of oil displacement by associative polymers in a two-layer core model. In laboratory studies, the core selected from a sandy reservoir of the South Turgay Basin of the Republic of Kazakhstan was used. Solutions of the following polymers were studied: hydrolyzed polyacrylamide (HPAM) and associative polymer. The physicochemical conditions of the experiments corresponded to the reservoir conditions of the sand layer of the South Turgay Basin: temperature of 82 °C and the salinity of the brine 92,000 ppm. Experiments revealed that the associative polymer is more stable in simulated reservoir conditions than the HPAM polymer. Associative polymer flooding was recommended for pilot testing at the reservoir of the South Turgay Basin.

Introduction

Polymer flooding has been thoroughly investigated in many laboratory and field tests. Polymer flooding is one of the most widely used the enhanced oil recovery (EOR) methods (Basnieva et al. 1994; Eremin and Nazarova 2001; Lake 1996). The method of polymer flooding is not used for development of oil fields with gas caps, fractured reservoirs, high permeability and active bottom-water drive. In the application of polymer flooding, coefficient of oil recovery is increased by 3–10%.

Polymers are substances of high molecular mass of the order 104–106. This substance can considerably increase water viscosity. When polymer is applied, the ratio of the coefficients of mobility of water and oil decreases and, respectively, the sweep efficiency factor increases. The ratio of the coefficients of mobility of water and oil is presented as:

$$M = \lambda_{\text{water}} /\lambda_{\text{oil}} ,$$

Coefficients of mobility water and oil are

$$\lambda_{i} = K_{i} /\mu_{i} ,\quad i = {\text{water}},\;{\text{oil}};$$

where Ki phase permeability i-fluid and μi reservoir viscosity i-fluid.

Hydrolyzed polymer has a long history of use as a chemical agent for polymer flooding. The range of application of the hydrolyzed polymer as a thickener is limited due to its chemical degradation at high temperature and salinity. The viscosity of solutions of traditional polymers significantly changes during the decomposition of the polymer at high temperature and mineralization conditions (Lake 1996; Leblanc et al. 2015).

For regular HPAM polymers, an increase in temperature leads to an increase in the hydrolysis of acrylamide moieties generating a higher charge density of anionic functionalities along the polymer backbone. Polyacrylamides can be modified with various monomers to protect them from degradation. The incorporation of the anionic monomer 2-acrylomido-2-methylpropane sulfonate (AMPS) increases the tolerance to divalent ions (Levitt and Pope 2008), but this monomer does not protect the acrylamide from thermal hydrolysis (Moradi-Araghi et al. 1987). The tolerated Ca2+ concentration was found to be less than 2000 ppm for a polymer containing 20–30% AMPS monomer, which is still significantly lower than the concentration Ca2+ found in some high-saline carbonate reservoirs. The incorporation of n-vinyl pyrrolidone (n-VP) effectively protects the acrylamide groups against the thermal hydrolysis. Earlier stability tests on n-VP.AM co-polymers in a weight ratio of 50:50 have shown this polymer to have long-term stability in seawater at 120 °C (Doe et al. 1987).

New types of polymers are used for oil reservoirs with high temperature and salinity. The published literature reports many innovative associative polymers (Akbari et al. 2017; Aktas et al. 2008; Alexis et al. 2016; Azad and Trivedi 2017; Denney 2012; Gogoi and Gogoi 2019; Han et al. 2018; Lv et al. 2017). Projects of an associative polymer flooding are currently ongoing in high salinity (200 g/l), high temperature and hardness conditions (Al-Taq et al. 2007; Cheraghian et al. 2015; Dupuis et al. 2010; Guo et al. 2018; Nunez Garcia et al. 2010). The key problem of the associative polymer flooding connects with high temperature rather than high salinity (Delamaide 2018; Reichenbach-Klinke et al. 2016). Associative polymers undergo decomposition at higher temperatures and salinity than traditional polymers (Tripathi et al. 2006; Skauge et al. 2018). The associative polymer solution improves the water–oil mobility ratio. The sweep efficiency is the key factor that determines the success of an associative polymer flooding. The research aims were to study oil recovery applying associative polymer—Superpusher SV of SNF company at 82 °C temperature and brine salinity 92,000 ppm under the conditions of South Turgay Basin reservoir, the Republic of Kazakhstan. The conditions of this reservoir were simulated in experiments, using the core flooding equipment. The study has been made with three different types of the core polymer flooding: the HPAM polymer, Superpusher SV, pre-flush slug with the Superpusher SV followed by a HPAM as the main slug.

Materials and method

Two polymer types were used (see Table 1)—associative polymer Superpusher™ of SNF Company, and partially hydrolyzed polyacrylamide HPAM. Polymer mixtures with the concentration of 4000 ppm were mixed with the water with the mineralization 0.5 mg/l of NaCl and hydrated 24 h to generate the mother solution using magnetic stirrer. First polymer solution was the HPAM and water solution. Second was Superpusher and technical water solution.

Table 1 Sandpack core properties

For the experiment, a two-layer sandpack core model was prepared with an upper layer permeability—7 Darcy and a lower layer permeability—2.8 Darcy. The upper permeable layer had a grain size of 500 μm; the lower permeable layer had a grain size of 125 μm. The sandpack core model was made of two layers, taking into account the heterogeneity of the studied formation. The core sample was represented by sandstone deposited in river sedimentation conditions.

The sandpack core samples were saturated with brine which had water salinity 90–92 g/l of CaCl2. Porosity measured by weight method was about 27%. All studies were performed at room temperature. Samples of oil had properties similar to the field oil. Oil viscosity ranged from 1 to 1.682 mPa s (1.6 mPa s at 60 °C) and density of oil was 0.7851 g/cm3. Before the experiment, the core samples were saturated with salt water and oil. Water was injected at a rate of 0.1 cc/min. The device layout is shown in Fig. 1, and the equipment installation is shown in Fig. 2.

Fig. 1
figure1

Schematic diagram of a two-phase core flooding experiment setup

Fig. 2
figure2

Core flooding experiment equipment picture

Sandpack preparation

Brine samples were saturated with formation water. Base core permeability was measured at three different flow rates. The sandpack core samples were kept for 2 days at 500 °C to establish ionic equilibrium between the rock and the formation water. Weight method was applied to measure effective porosity. To establish the initial water saturation in the laboratory core samples, their impregnation with dead crude oil was carried out. Oil impregnation was completed when the minimum water saturation was reached and no water was released from the core. Sandpack core properties are given in Table 1.

Experimental study

A coreholder equipment was used in the flooding experiments. The sandpack core sample was placed in the coreholder with a confining pressure of 20 bar or 2 MPa according to axial stress of the depth that core prepared.

Two types of polymer were used in experiments partially hydrolyzed polyacrylamide HPAM and Superpusher™ associative polymer was used. Table 2 gives the description of the 3 core floods that have had tested.

Table 2 Description of polymer–oil displacement experiments

Waterflood tests

During the experiment, the sandpack core sample was placed to the coreholder in the confining pressure 2 MPa. The waterflood saturation was performed at rate 0.1 cc/min at temperature of 50 °C. The pressure drop across the sandpack core sample was carefully monitored in all experiments.

The first waterflood test was a continuous injection of formation water (high salinity brine) to remaining oil saturation after water flooding. The test was completed when a high and stable water cut was achieved. The produced oil was collected using a fractional collector, and the oil recovery was determined as the percentage of oil in place (percentage of OOIP). The effluent samples were collected regularly and pH was measured and recorded. Table 3 shows the experimental layout of core displacement experiments.

Table 3 Experimental layout of core displacement study at 82 °C

Results

Based on Fig. 3, the pressure drop for 1 cc of Superpusher followed by the 20 cc of the HPAM, rapidly increased reaching about 0.3 MPa within 11.5 pore volumes injected and then become more stable. This clearly indicates that the reluctant in situ viscosity is very high possibly due to very strong association in tight pores.

Fig. 3
figure3

Test 1 flood injection behavior: HPAM Superpusher 1 cc and HPAM 20 cc

In Test 2, only HPAM was injected to the sandpack sample. In plot for the Test 2, pressure constantly rose from 0.1 to 10 cc. After that, occurs breakthrough occurs and pressure becomes stable at about 11 cc. Curve showed more stable front according to pressure curve (Fig. 4).

Fig. 4
figure4

Test 2 flood injection behavior: HPAM

As we can see in this plot that behavior of the following flood in sandpack is different from the first and second experiments. As we can see that breakthrough occurs later than in second experiment. Also we can see fall of the pressure after the breakthrough that occurs at about 18 cc of volume (Fig. 5).

Fig. 5
figure5

Test 3 flood injection behavior: Superpusher

Figure 6 represents the oil recovery plot corresponding to Test 1 flood. The initial oil saturation was 55% using a 1.6 cP oil. A waterflood was initiated, and secondary oil recovery was continued for 20 cc until the remaining oil saturation in the sandpack was about 45.7%. HPAM polymer solution with pre-conditioning Superpusher slug with 1 cc volume, polymer solution was used to start the tertiary oil recovery process. The oil bank breaks through at about 26 cc indicated by the marked increase in oil cut from 0.1 to 0.5%. The incremental oil recovery is about 20% after waterflooding and the remaining oil saturation after the polymer flood is approximately 4.76%.

Fig. 6
figure6

Oil recovery plot for test flood 1

Figure 7 shows the oil recovery plot for Flood #2 where partially 20–30% hydrolyzed polymer was used for tertiary oil recovery process. Similar to Flood #1, the sandpack was oil flooded and waterflooded and the tertiary polymer flooding was initiated at around 20 cc. The remaining oil saturation after waterflooding for this test was 39%. An oil bank due to polymer started following waterflooding. The incremental oil recovery is about 6% higher than in Flood test #1.

Fig. 7
figure7

Oil recovery plot for test flood 2

Figure 8 shows the secondary polymer flood oil recovery in sandpack with associative polymer Superpusher SV was used. These floods were run with the same conditions as first two ones at 82 °C with 1.63 cP oil. The total cumulative oil recovery for both the floods is about 22.5% of the initial oil saturation. The flood with associated polymer demonstrated higher recovery compared to other floods for the 0.67% for the second flood and 1.76% for the first flood test. The oil bank breaks through at about 4 cc in the polymer only flood, indicated by the marked increase in oil cut from 2 to 6.3%.

Fig. 8
figure8

Oil recovery plot for test flood 3

Discussion

Polymer viscosity has to be taken to consideration in further research. The viscosity of each type polymer especially if we injecting pre-flush of one them should be considered. Also the lack of natural sandstone cores from the researched oilfield is making investigation of polymer pre-flush not very accurate. Effect of the low salinity and lower viscosity of associated polymer for the pre-flush should be considered for future research.

Conclusion

Based upon the conducted experiments, the following conclusions are drawn:

  1. 1.

    Associative polymer can be effective even in not very high temperature (82 °C) and high salinity (92,000 ppm).

  2. 2.

    Pre-flush slug’s viscosity should be considered prior the experiments. In our case, it has not worked; however, above consideration should be tested.

  3. 3.

    In the conditions of modeled field 82 °C and 92,000 ppm associative polymer can raise the oil recovery for the 6.52% than waterflooding and for the 1.67% above the partially hydrolyzed polyacrylamide.

Abbreviations

AMPS:

2-Acrylomide-2-methylopropane sulfonate

EOR:

Enhanced oil recovery

n-VP:

n-Vinyl pyrrolidone

S wi :

Initial water saturation

PV:

Pore volume

HPAM:

Hydrolyzed polyacrylamide

S o :

Oil saturation

WF:

Water flooding

PF:

Polymer flooding

OOIP:

Original oil in place

TDS:

Total dissolved solids

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Correspondence to Nikolai A. Eremin.

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Abirov, R., Ivakhnenko, A.P., Abirov, Z. et al. The associative polymer flooding: an experimental study. J Petrol Explor Prod Technol (2019). https://doi.org/10.1007/s13202-019-0696-8

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Keywords

  • Associative polymer flooding
  • Enhanced oil recovery
  • EOR
  • Core flooding
  • Polymer flooding