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A study on the development of post processor for five-axis machining using angle head spindle

  • Jong Dae HwangEmail author
  • Jae Hyun Kim
  • Hwang Jin Son
  • Young Tae Cho
  • Yoon Gyo Jung
Article

Abstract

Proper selection of a 5-axis machine tool configuration is important for effective machining of parts with complex shapes. However, it is difficult to process inner shape of cylindrical parts such as hydrostatic bearing in spite of 5-axis machining. It is essential to perform 5-axis internal shape machining with an angle head spindle in order to overcome these difficulties. This requires the development of a post-processor for 5-axis machining with an angle head spindle. To this end, the equations for 5-axis configurations with an angle head spindle were expressed by the inverse kinematics, and a windows-based postprocessor written with Visual Basic was developed according to the proposed algorithm. After developing the post-processor, it reliability was confirmed through comparison between develop post-processor and a commercial post-processor, cutting simulation, and real 5-axis machining of a specimen, that is similar to the inner pocket shape of a hydrostatic bearing.

Keywords

5-axis machining Post-processor Angle head spindle 

Nomenclature

X, Y, Z

linear axes

A, B, C

rotary axes

ui, uj, uk

direction vectors

θi

tilt angle rotating in finite range

θj

rotation angle rotating in infinite range

T

translational transformation matrix

R

rotational transformation matrix

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Copyright information

© Korean Society for Precision Engineering and Springer-Verlag Berlin Heidelberg 2015

Authors and Affiliations

  • Jong Dae Hwang
    • 1
    Email author
  • Jae Hyun Kim
    • 2
  • Hwang Jin Son
    • 2
  • Young Tae Cho
    • 2
  • Yoon Gyo Jung
    • 2
  1. 1.Department of MechatronicsCheju Tourism CollegeJeju-doSouth Korea
  2. 2.Department of Mechanical EngineeringChangwon National UniversityGyeongsangnam-doSouth Korea

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