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CAE-based proper design method for the efficient production of hydraulic cylinder

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Abstract

This paper concerns on the simulation-based proper design method for the efficient production of hydraulic cylinders using CAE techniques which are widely used in various industries. Simulation-based design techniques are actively being used to reduce time and cost for product design in the industries. However, the hydraulic cylinder cannot be designed with general simulation-based design method, because it is designed and manufactured by the standard regulations such as ISO and KS. To tackle this problem, we developed CAEbased proper design method that combines simulation-based design optimization with a production design method using commercial production database according to standard rules. This technology allows designers to efficiently select the best commercial products of the equipment and components required for the system. The developed technology was verified by applying it to the design study of the lifting pump mounting system in deep-seabed integrated mining system developed in 2015.

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Correspondence to Hyungwoo Kim.

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Recommended by Associate Editor Chang-Wan Kim

Jaewon Oh received the B.S. (2011), M.S. (2013) and Ph.D. (2016) degrees in mechanical engineering from Hanyang University, South Korea. He is working as a post-doctor in Korea Research Institute of Ships & Ocean Engineering. His present research interests are in the multibody dynamics and simulation-based design, especially on concept & detail design method, simulation model development and production design method in machinery industries and offshore plant industries.

Cheonhong Min received the B.S. (2006), M.S. (2008) and Ph.D. (2012) degrees in ocean engineering from Korea Maritime University, South Korea. He is working as Senior Researcher in Korea Research Institute of Ships & Ocean Engineering. His present research interests are in experimental vibration analysis and hydroelastic analysis, especially on modal test, estimate of a damping matrix, high frequency vibration analysis and design of riser.

Sugil Cho received the B.S. (2008) and Ph.D. (2015) degrees in mechanical engineering from Hanyang University, South Korea. He is working as Senior Engineer in Korea Research Institute of Ships & Ocean Engineering. His present research interests are in multidisciplinary design optimization, structural analysis, sensitivity analysis and design.

Sanghyun Park received the B.S. (2011) degree in mechanical engineering from Yeungnam University, South Korea. He is studying to receive integrated M.S. & Ph.D. course in Hanyang University and working as a Researcher in Korea Research Institute of Ships & Ocean Engineering. His present research interests are in multidisciplinary design optimization, reliability- based design optimization, metamodeling, structural analysis.

Kiyoung Sung is an expert in the machine design and manufacture field. He is working as Junior Engineer in Korea Research Institute of Ships & Ocean Engineering. His present research interests are in development and test of subsea equipment, offshore equipment and underwater robot.

Hyungwoo Kim received the B.S. (1994), M.S. (1997) and Ph.D. (2002) degrees in Precision Mechanical Engineering from Hanyang University, South Korea. He is working as Principal Researcher in Korea Research Institute of Ships & Ocean Engineering. His present research interests are in numerical integrator for time domain analysis, GUI (Graphic user interface) using Visual C++, dynamic analysis for marine system of multi-body and design sensitivity analysis of multibody dynamics, especially on CAE (Computer-aided Engineering) of offshore plant industry, dynamic analysis of tracked vehicle on cohesive soft soil and total dynamic analysis of deep-seabed mining system.

Daesung Bae received the B.S. (1982) degree in mechanical engineering from Hanyang University, South Korea and M.S. (1984), Ph.D. (1986) degrees in mechanical engineering from University of Iowa, USA. He had worked as an Assistant Adjunct Professor in University of Kansas, an Invitation Professor in University of Penn State and a Senior Researcher in BMY Combat System. Now, he is working as Professor in Hanyang University. His present research interests are in multibody dynamics, analysis of finite element method, kinematic & kinetic simulation and numerical analysis for design and simulation of mechanical system.

Junhyun Lim received the B.S.(2011) degree in mechanical engineering from Hanyang University, South Korea. He is studying to receive Ph.D. in Hanyang University. His present research interests are in the multibody dynamics and simulation- based design and simulation model development in machinery industries.

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Oh, J., Min, C., Cho, Sg. et al. CAE-based proper design method for the efficient production of hydraulic cylinder. J Mech Sci Technol 32, 1243–1252 (2018). https://doi.org/10.1007/s12206-018-0228-3

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  • DOI: https://doi.org/10.1007/s12206-018-0228-3

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