Arc characterization study for submerged arc welding of HSLA (API X80) steel
- 119 Downloads
Abstract
The load bearing capacity of weld is highly influenced by the mode of metal transfer which in turn is dependent on welding current and arc voltage. This paper presents the results of V-I (voltage-current) transient investigation carried out for Submerged arc welding (SAW) of API X80 steel at three different levels of heat input (20 kJ/cm; 25 kJ/cm; 27 kJ/cm). Statistical analysis and Probability density distribution (PDD) curves of recorded V-I transient data are presented for arc voltage as well as welding current. Through this study, an attempt has been made to correlate PDD curves with the metal transfer characteristic of the welding arc. Work described in this paper paves the way to provide a feedback to achieve the online monitoring and automatic control of the weld quality.
Keywords
Metal transfer Arc characteristics Probability density distribution Submerged arc welding V-I transientPreview
Unable to display preview. Download preview PDF.
References
- [1]API 5L Specifications for line pipe, Forty fifth edition, Washington DC: API Publishing Services (2012).Google Scholar
- [2]J. Norrish, A review of metal transfer classification in arc welding (IIW DOC. XII-1769-03. Bucharest), Villepinte, France: International Institute of Welding (2003).Google Scholar
- [3]P. Kah, H. Latifi, R. Suoranta, J. Martikainen and M. Pirinen, Usability of arc types in industrial welding, International Journal of Mechanical and Materials Engineering (2014) 9–15.Google Scholar
- [4]J. F. Lancaster, The physics of welding, New York: International Institute of Welding (1984).Google Scholar
- [5]J. F. Lancaster, The physics of welding, 2nd edition, Oxford: International Institute of Welding (1986).Google Scholar
- [6]S. Izutani, H. Shimizu, K. Suzuki and F. Koshiishi, Observation and classification of droplet transfer in gas metal arc welding (IIW Doc. 212-1090-06), Villepinte, France: International Institute of Welding (2006).Google Scholar
- [7]D. Iordachescu and L. Quintino, Steps toward a new classification of metal transfer in gas metal arc welding, Journal of Materials Processing Technology, 202 (2008) 391–397.CrossRefGoogle Scholar
- [8]W. Lucas, D. Iordachescu and V. Ponomarev, Classification of metal transfer modes in GMAW (IIW Doc. XII-1859-0, Villepinte, France: International Institute of Welding (2005).Google Scholar
- [9]A. Scotti, V. Ponomarev and W. Lucas, A scientific application oriented classification for metal transfer modes in GMA welding, Journal of Materials Processing Technology, 212 (2012) 1406–1413.CrossRefGoogle Scholar
- [10]P. K. Ghosh, L. Dorn, M. Hubner and V. K. Goyal, Arc characteristics and behaviour of metal transfer in pulsed current GMA welding of aluminium alloy, Journal of Materials Processing Technology, 194 (2007) 163–175.CrossRefGoogle Scholar
- [11]P. K. Ghosh, L. Dorn, S. Kulkarni and F. Hofmann, Arc characteristics and behaviour of metal transfer in pulsed current GMA welding of stainless steel, Journal of Materials Processing Technology, 209 (2009) 1262–1274.CrossRefGoogle Scholar
- [12]K. Pal, S. Bhattacharya and S. K. Pal, Investigation on arc sound and metal transfer modes for on-line monitoring in pulsed gas metal arc welding, Journal of Materials Processing Technology, 210 (2010) 1397–1410.CrossRefGoogle Scholar
- [13]C. G. Pickin, S. W. Williams and M. Lunt, Characterization of the cold metal transfer (CMT) process and its application for low dilution cladding, Journal of Materials Processing Technology, 211 (2011) 496–502.CrossRefGoogle Scholar
- [14]S. Liu, F. Liu, H. Zhang and Y. Shi, Analysis of droplet transfer mode and forming process of weld bead in CO2 laser-MAG hybrid welding process, Optics & Laser Technology, 44 (2012) 1019–1025.CrossRefGoogle Scholar
- [15]S. Liu, F. Liu, C. Xu and H. Zhang, Experimental investigation on arc characteristic and droplet transfer in CO2 lasermetal arc gas (MAG) hybrid welding, International Journal of Heat and Mass Transfer, 62 (2013) 604–611.CrossRefGoogle Scholar
- [16]K. Li, Z. S. Wu, C. Liu and F. Chen, Arc characteristics of submerged arc welding with stainless steel wire, International Journal of Minerals, Metallurgy and Materials, 21 (8) (2014) 772–778.CrossRefGoogle Scholar
- [17]S. Maheshwari, P. C. Pandey, S. Pandey, Y. Marwaha and N. Mohan, Low cost development of remote welding unit, National Workshop on Welding Technology in India - Present Status and Future Trends, Mechanical Engineering Department of SLIET, Longowal in collaboration with Indian Institute of Technology Delhi & Indian Welding Society, April 25-26 (2003) 14–20.Google Scholar
- [18]S. K. Sharma, M. K. Khanna and S. Maheshwari, Development and characterization of real time metal transfer recording facility for submerged arc welding, International Journal of Research in Mechanical Engineering & Technology, 5 1 (November 2014 - April 2015) 60–62.Google Scholar
- [19]R. L. Little, Welding and welding technology, McGraw Hill Education (India) Private Limited, Chapter 9 (Electrodes) (2014) 116.Google Scholar
- [20]J. N. DuPont and A. R. Marder, Thermal efficiency of arc welding processes, Welding Research Supplement, December (1995) 406.-416s.Google Scholar