Properties of TiN-matrix coating deposited by reactive HVOF spraying
- 182 Downloads
- 11 Citations
Abstract
TiN-matrix coating was prepared by reactive high velocity oxygen fuel (HVOF) spraying on carbon steel based on the self-propagating high temperature synthesis (SHS) technique in air. The phase composition, structures, and properties of TiN-matrix coating were analyzed using XRD, EDS, SEM and Vickers microhardness equipment. The anti-corrosion property in nearly neutral 3.5 wt% NaCl electrolytic solution was measured. The Weibull distribution of Vickers microhardness at different loads and their linear fitting were analyzed. The apparent fracture toughness of the coating was also calculated. The coating is composed of main phases (TiN, TiN0.3), minor phases (Ti2O3, TiO2), and porosity. The anti-corrosion property of an HVOF-sprayed TiN-matrix coating in electrolytic solution is superior to that of AISI 316L stainless steel. The microhardness values from 1137HV0.05 to 825HV1 are relatively high and have indentation size effect (ISE). With the increment of m, which increases with the increment of applied load, the microhardness values are more concentrated. The average value of apparent fracture toughness K IC is \( 4.62\,\hbox{MPa} \cdot m^{{\frac{1} {2}}} \). It is higher than that of reactive plasma sprayed (RPS) TiN coating, which reflects the good toughness of a TiN-matrix coating deposited by reactive HVOF spraying.
Keywords
Reactive high velocity oxygen fuel (HVOF) spraying TiN-matrix coating Vickers microhardness Weibull distribution Apparent fracture toughness Polarization curveNotes
Acknowledgments
The authors are grateful to Mr. W. Tang for the depositing of the coating and the XRD analysis by Mr. H. B. Han in the instrumental analysis center of Shanghai Jiaotong University. This work was financially supported by the Opening Fund Program of China (No. KFJJ07-2). The authors are also thankful for the hard work of editors and reviewers on the paper.
References
- 1.Bull SJ, Bhat DG, Staia MH (2003) Properties and Performance of Commercial TiCN Coatings. Part 1: Coating Architecture and Hardness Modelling Surf. Coat. Technol. 163–164:499–506CrossRefGoogle Scholar
- 2.Bull SJ, Bhat DG, Staia MH (2003) Properties and Performance of Commercial TiCN coatings. Part 2: Tribological Performance Surf. Coat. Technol. 163–164:507–514CrossRefGoogle Scholar
- 3.Buckley JD (1988) Carbon–Carbon, an Overview. Ceram. Bull. 67(2):364Google Scholar
- 4.Cairo CAA, Florian M, Graca MLA, Bressiani JC (2003) Kinetic Study by TGA of the Effect of Oxidation Inhibitors for Carbon–Carbon Composite Mater. Sci. Eng. A 358(1/2):298–303Google Scholar
- 5.Singh A, Dahotre NB (2004) Laser In-Situ Synthesis of Mixed Carbide Coating on Steel J. Mater. Sci. 39:4553–4560CrossRefGoogle Scholar
- 6.Anal A, Bandyopadhyay TK, Das K (2006) Synthesis and Characterization of TiB2-Reinforced Iron-Based Composites J. Mater. Process. Technol. 172:70–76CrossRefGoogle Scholar
- 7.Ozdemir I, Hamanaka I, Hirose M, Tsunekawa Y, Okumiya TM (2005) In Situ Formation of Al-Si-Mg Based Composite Coating by Different Reactive Thermal Spray Processes Surf. Coat. Technol. 200:1155–1161CrossRefGoogle Scholar
- 8.Huang J-H, Ouyang F-Y, Yu G-P (2007) Effect of Film Thickness and Ti Interlayer on the Structure and Properties of Nanocrystalline TiN Thin Films on AISI D2 Steel Surf. Coat. Technol. 201:7043–7053CrossRefGoogle Scholar
- 9.Stoiber M, Panzenbőck M, Mitterer C, Lugmair C (2001) Fatigue Properties of Ti-Based Hard Coatings Deposited onto Tool Steels Surf. Coat. Technol. 142–144:117–124CrossRefGoogle Scholar
- 10.Motte P, Proust M, Torres J, Gobil Y, Morand Y, Palleau J, Pantel R (2000) TiN-CVD Process Optimization for Integration with Cu-CVD Microelectron. Eng. 50:369–374CrossRefGoogle Scholar
- 11.Bacci T, Bertamini L, Ferrari F, Galliano FP, Galvanetto E (2000) Reactive Plasma Spraying of Titanium in Nitrogen Containing Plasma Gas Mater. Sci. Eng. A283:189–195Google Scholar
- 12.Kobayashi A (2000) Formation of TiN Coatings by Gas Tunnel Type Plasma Reactive Spraying Surf. Coat. Technol. 132:152–157CrossRefGoogle Scholar
- 13.Feng W, Yan D, He J et al (2005) Microhardness and Toughness of the TiN Coating Prepared by Reactive Plasma Spraying Appl. Surf. Sci. 243:204–213CrossRefADSGoogle Scholar
- 14.Li JF, Liao H, Normand B, Cordier C, Maurin G, Foct J, Coddet C (2003) Uniform Design Method for Optimization of Process Parameters of Plasma Sprayed TiN Coatings Surf. Coat. Technol. 176:1–13CrossRefGoogle Scholar
- 15.Galvanetto E, Galliano FP, Borgioli F, Bardi U, Lavacchi A (2001) XRD and XPS Study on Reactive Plasma Sprayed Titanium-Titanium Nitride Coatings Thin Solid Films 384:223–229CrossRefADSGoogle Scholar
- 16.Xiao L, Yan D, He J et al (2007) Nanostructured TiN Coating Prepared by Reactive Plasma Spraying in Atmosphere Appl. Surf. Sci. 253:7535–7539CrossRefADSGoogle Scholar
- 17.Zhou H, Li F, He B, Wang J, Sun B-D (2007) Air Plasma Sprayed Thermal Barrier Coatings on Titanium Alloy Substrates Surf. Coat. Technol. 201:7360–7367CrossRefGoogle Scholar
- 18.Orlovskaja N, Peterlink H, Marczewski M (1997) Validity of Weibull Estimators Experimental Verification J. Mater. Sci. 32:1903–1907CrossRefGoogle Scholar
- 19.Lin CK, Berndt CC (1995) Statistical Analysis of Microhardness Variations in Thermal Spray Coatings J. Mater. Sci. 30:111–117CrossRefGoogle Scholar
- 20.Lima RS, Kucuk A, Berndt CC (2002) Bimodal Distribution of Mechanical Properties on Plasma Sprayed Nanostructured Partially Stabilized Zirconia Mater. Sci. Eng. A327:224–232Google Scholar
- 21.Anstis GR, Chantikul P, Lawn BR, Marshall DB, “Indentation Techniques for Measuring Toughness of Ceramics.” Proceedings-Australian Ceramic Conference, pp. 32–34 (1980) Google Scholar
- 22.Crobu M, Scorciapino A, Elsener B, Rossi A (2008) The Corrosion Resistance of Electroless Deposited Nano-Crystalline Ni–P Alloys Electrochim. Acta 53:3364–3370CrossRefGoogle Scholar
- 23.Chang Z-T, Cherry B, Marosszeky M (2008) Polarisation Behaviour of Steel Bar Samples in Concrete in Seawater. Part 1: Experimental Measurement of Polarisation Curves of Steel in Concrete Corros. Sci. 50:357–364CrossRefGoogle Scholar
- 24.Feng W-R, Yan D-R, He J-N et al (2005) Hardness and Microstructure of the Nanocrystallined TiN Coating by Reactive Plasma Spray Acta Phys. Sinica 54(5):2309–2402Google Scholar
- 25.Gong J, Zhao Z, Wu J et al (1999) Indentation Size Effect in Vickers Hardness Testing of Ceramics J. Chin. Ceram. Soc. 27(6):693–700Google Scholar
- 26.Gong, J, Fracture Mechanics of Ceramic Material, pp. 12–16. Publish Company of Tsinghua University, Beijing (2001)Google Scholar
- 27.Anoop MB, Balaji Rao K, Lakshmanan N (2008) Safety Assessment of Austenitic Steel Nuclear Power Plant Pipelines Against Stress Corrosion Cracking in the Presence of Hybrid Uncertainties Int. J. Pressure Vessels Piping 85:238–247CrossRefGoogle Scholar
- 28.De Las Heras E, Egidi DA, Corengia P et al (2008) Duplex Surface Treatment of an AISI 316L Stainless Steel; Microstructure and Tribological Behaviour Surf. Coat. Technol. 202:2945–2954CrossRefGoogle Scholar